lifted club cars - lifted ezgo
Home FAQDonate Who's Online
Go Back   Buggies Gone Wild Golf Cart Forum > Modified Golf Carts > Extreme DC! > All things Lithium


Post New Thread  Reply
Thread Tools Display Modes
Unread 04-25-2019, 08:01 AM   #11
Flat Out Hooked on Carts
 
Furyous's Avatar
Mixed Breed
 
Join Date: Nov 2011
Location: Miami, Florida
Posts: 1,114
Default Re: Club Car DS Lithium Conversion

Made significant progress last night but still not done.

Got the underwear lights wires up- they look fantastic with the frame rail lights.

Wires up the Harley-Davidson ignition switch. This gives us two positions: one for accessories, then one more engages the controller and puts the cart in run mode.
Got the BMS wired up and working.

Painted the inside of the body- just went with a plain semi gloss black, but tried to do something artistic and failed. Will repaint in plain black later. Itís just too much and came out a bit cheap looking.


Sent from my iPhone using Tapatalk
Furyous is offline   Reply With Quote
Alt Today
BGW

Golf car forum Sponsored Links

__________________
This advertising will not be shown in this way to registered members.
Register your free account today and become a member on Buggies Gone Wild Golf Cart Forum
   
Unread 04-26-2019, 01:26 PM   #12
Not Yet Wild
E-Z-GO
 
Join Date: Apr 2019
Location: north louisiana
Posts: 29
Default Re: Club Car DS Lithium Conversion

Looks great!! What on board charger did you use?


Sent from my iPhone using Tapatalk
chris1832 is offline   Reply With Quote
Unread 04-27-2019, 01:51 AM   #13
Flat Out Hooked on Carts
 
Furyous's Avatar
Mixed Breed
 
Join Date: Nov 2011
Location: Miami, Florida
Posts: 1,114
Default Re: Club Car DS Lithium Conversion

Something my buddy got on amazon but itís the same Chinese one I got on eBay. 10 amps. Dead to full in three hours. I have had mine for probably 1500 miles and love it.


Sent from my iPhone using Tapatalk
Furyous is offline   Reply With Quote
Unread 04-27-2019, 01:21 PM   #14
Not Yet Wild
E-Z-GO
 
Join Date: Apr 2019
Location: north louisiana
Posts: 29
Default Re: Club Car DS Lithium Conversion

I just ordered one for mine. Hopefully have my lithium conversion complete by next weekend!!


Sent from my iPhone using Tapatalk
chris1832 is offline   Reply With Quote
Unread 04-28-2019, 10:43 AM   #15
Flat Out Hooked on Carts
 
Furyous's Avatar
Mixed Breed
 
Join Date: Nov 2011
Location: Miami, Florida
Posts: 1,114
Default Re: Club Car DS Lithium Conversion

Quote:
Originally Posted by chris1832 View Post
I just ordered one for mine. Hopefully have my lithium conversion complete by next weekend!!


Sent from my iPhone using Tapatalk


Thatís ambitious! It could be done, but new wiring and the fab work, plus every time you take something else apart you think of a new custom touch to do.


Sent from my iPhone using Tapatalk
Furyous is offline   Reply With Quote
Unread 04-28-2019, 10:45 AM   #16
Not Yet Wild
E-Z-GO
 
Join Date: Apr 2019
Location: north louisiana
Posts: 29
Default Re: Club Car DS Lithium Conversion

Your absolutely right. Hopefully Iíll have it back up and running soon.


Sent from my iPhone using Tapatalk
chris1832 is offline   Reply With Quote
Unread 05-01-2019, 01:10 PM   #17
Flat Out Hooked on Carts
 
Furyous's Avatar
Mixed Breed
 
Join Date: Nov 2011
Location: Miami, Florida
Posts: 1,114
Default Re: Club Car DS Lithium Conversion

Got it running last night!!! Momentous occasion. Just had to wire up the forward/reverse switch to the contactors and off it went. Still have problems with the MCOR only dishing out 61% throttle, so it hit 14 mph only. When we took the MCOR off and moved it manually, it was limited to 79% throttle. We tried many different configurations with the controller programming but it appeared the MCOR was the problem.

We put my old potentiometer on it and programmed it for 0-5k ohms, it showed 0-100% right away. We decided to try it like a handicapped throttle and maneuver the throttle manually and use the foot pedal to activate the contactors. Suddenly it ran great. 24 MPH with 54.5 v.
We also programmed the LEDs to be a light blue-green. A cool but unintended result of the gaps between the floor panels was this awesome lighting effect underneath.


Sent from my iPhone using Tapatalk
Furyous is offline   Reply With Quote
Unread 05-01-2019, 03:22 PM   #18
Gone Wild
 
DaveTM's Avatar
 
Join Date: Oct 2012
Location: Southwestern Pa.
Posts: 3,472
Default Re: Club Car DS Lithium Conversion

Nice work!
DaveTM is offline   Reply With Quote
Unread 05-02-2019, 04:13 PM   #19
Not Yet Wild
Mixed Breed
 
Join Date: May 2019
Location: Australia
Posts: 27
Default Re: Club Car DS Lithium Conversion

Well done! Love the artwork, and clean build. How much more punchy is it with the lithium!
Ribfeast is offline   Reply With Quote
Unread 05-03-2019, 10:54 AM   #20
Not Yet Wild
 
Join Date: Feb 2018
Posts: 15
Default Re: Club Car DS Lithium Conversion

May be a dumb question, but what is the part holding the Anderson connector off of the box made of?


Sent from my iPhone using Tapatalk
S4TA is offline   Reply With Quote
Reply
Go Back   Buggies Gone Wild Golf Cart Forum > Modified Golf Carts > Extreme DC! > All things Lithium


Thread Tools
Display Modes


Similar Threads
Thread Forum
Club Car Onward Leaf Lithium conversion All things Lithium
Club Car Lithium Conversion with stock electronics All things Lithium
Club Car Lithium Conversion complete Electric Club Car
Lithium Conversion All things Lithium
WTB Lithium Conversion Electric Club Car


All times are GMT -5. The time now is 07:31 PM.


Club Car Electric | EZGO Electric | Lifted Golf Carts | Gas EZGO | Used Golf Carts and Parts

Powered by vBulletin® Version 3.8.6
Copyright ©2000 - 2019, Jelsoft Enterprises Ltd.
Content Relevant URLs by vBSEO ©2011, Crawlability, Inc.