Snowmobile motor in Cart - Need Gearing help!

bkboatnsleds

I have put a 500 cc Polaris twin into a 1996 4 stroke Golf cart.

Setup I used.
Polaris motor with the POLARIS factory primary clutch
connected to the stock EZ-GO Factory Secondary clutch.

The thing runs hard out of the hole, but then seems to run out of gear at the top end.

I also notice that if I just lay into the throttle that it feels if the secondary does not open, once i back off a little and the RPM's come down you can feel it "shift"..

Any thoughts? Anything I can do the the clutching or gears to make use of the full range?


Here is the cart:




Thanks!!

BGW

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TheNewGuy

Nice lookin setup!

Ron


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basshawk

i put a rotax 500 liquid cooled into a columbia cart i had to use both smowmobile clutches becouse i could not get enouge speed from the original golf cart secondary clutch

bkboatnsleds

THanks!!


YEah the problem is the sled clutch is keyed, and the EZGO setup is splined...

basshawk

you can remove the input shaft and take to machine shop and have a sleeve made to accept the sled clutch