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Big Block Talk! Everything about swapping a big block engine into your cart!



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Old 05-30-2012, 04:29 AM   #1
rjc799
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Default Can anyone tell me what all I may need?

If I get my new ignition and solenoid hooked up and find the motor is crap, I have seriously been looking at this as a replacement:

http://www.harborfreight.com/engines...nia-69464.html

I have been told I need a 4 cycle rear end (still looking as to where locally to find one), but what else?

New clutch? belts?

Anyone know for sure? I am trying to get a total cost to do it, before buying the motor and then finding out I also need a ton of other parts.

Any help is appreciated.
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Old 06-05-2012, 07:48 AM   #2
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Default Re: Can anyone tell me what all I may need?

Nothing?

I will attempt to "unstick" my stock motor and am hoping for the best, but may wind up down this road. Any help is appreciated.
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Old 06-05-2012, 07:51 AM   #3
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Default Re: Can anyone tell me what all I may need?

I guess another question is how good are the Predator engines?
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Old 06-05-2012, 07:53 AM   #4
scottyb
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Default Re: Can anyone tell me what all I may need?

Are you asking about putting a 4 stroke motor in a 2 stroke cart?

You won't have any reverse and that gets old fast.
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Old 06-05-2012, 08:39 AM   #5
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Default Re: Can anyone tell me what all I may need?

Ron,
Off the top of my head you will need to,

Fabricate an engine cradle
Find a crankshaft adapter to fit the clutch
Replace the clutch for one that allows the cart to idle
Fabricate throttle and choke links
Rewire the cart to key start
Remove the 1 gallon tank
Fit a low pressure electric fuel pump
Replace the rear axle
Find a new belt

As a slide aside my engine was completely locked when I found it. As long as the crankcase halves and the cylinder head are still good the complete engine rebuild kit (which you can find for under $400) will give you a new engine. If you then have money left over for a new BV18 carburetor ($99) and a new fuel pump ($33) you will have a tight engine that will surprise you with its energy.

Dave
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Old 06-05-2012, 10:38 AM   #6
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Default Re: Can anyone tell me what all I may need?

Dave........ WOW!

Looks like I will definitely try my luck with this one first. I don't have anywhere near the metal fab skills for all of that.
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Old 06-05-2012, 10:40 AM   #7
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Default Re: Can anyone tell me what all I may need?

I honestly didn't know it would be all that involved. I have seen kits for "big block" engine mounts, but not one for a cart as old as mine.

Honestly, I was hoping it would be easier....
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