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Old 07-18-2010, 11:16 PM   #1
rankel
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Default 1000cc Honda Motor in 1990 Marathon

I am using a Honda 1000cc motor, and a 1990 marathon EZ go. I am going to use the rear axle from a 1983 Mazda RX-7 GSL. I chose this axle because it it has disk brakes, a limited slip differential, a gear ratio of 3.98:1, is narrow enough for the cart, and is very light weight.

I am also using the drive shaft from the RX-7. I am having the drive shaft shortened and the slip yoke swapped with one that will fit the output shaft of the bike motor. This means mounting the motor with the output shaft facing the back instead of to the side, which may prove a little tricky.

I have made sure the directions of rotation are the same on the motor and axle.
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File Type: jpg firewall.jpg (72.7 KB, 87 views)
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Old 07-19-2010, 12:33 AM   #2
scottyb
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Default Re: 1000cc Honda Motor in 1990 Marathon

Where do you intend to run this when you finish?
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Old 07-19-2010, 03:57 AM   #3
rankel
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Default Re: 1000cc Honda Motor in 1990 Marathon

Paved roads mostly, maybe a little light off roading (well maintained dirt roads). I do have plans to upgrade the front suspension with raptor or banshee parts, but that's another project.
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Old 07-19-2010, 06:49 AM   #4
richie
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Default Re: 1000cc Honda Motor in 1990 Marathon

Keeping my eyes on this one......................
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Old 07-19-2010, 05:31 PM   #5
rankel
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Default Re: 1000cc Honda Motor in 1990 Marathon

Thanks Richie. Just got my hands on the engine hoist today. Progress is being made. More pictures soon.
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Old 07-19-2010, 07:43 PM   #6
TheNewGuy
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Default Re: 1000cc Honda Motor in 1990 Marathon

Keep the pics coming.

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Old 07-20-2010, 11:43 PM   #7
rankel
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Default Re: 1000cc Honda Motor in 1990 Marathon

Between the temperature being 101 before noon, and having no extra set of hands, progress is a little slow. I have the schedule 40 and channel to extend the swing arm and make motor mounts, and have cut the tabs and mounts off the swing arm/frame to make room for the motor. (I really like plasma cutters, as it turns out) I have lowered the motor into place and lined up the axle, so I have taken measurements so I can get the drive shaft shortened.
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File Type: jpg IMG_0285.jpg (123.5 KB, 134 views)
File Type: jpg IMG_0289.jpg (112.5 KB, 142 views)
File Type: jpg IMG_0290.jpg (111.2 KB, 134 views)
File Type: jpg IMG_0292.jpg (117.2 KB, 140 views)
File Type: jpg IMG_0287.jpg (112.1 KB, 167 views)
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Old 07-20-2010, 11:45 PM   #8
rankel
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Default Re: 1000cc Honda Motor in 1990 Marathon

I just thought I would post a picture of my 1988 190E rolling "work stool"... I really like it a lot. I have a computer chair that matches, though is in much better condition and on a nice swiveling and tilting wood base.( Im going to hook a battery and switches to it so I can adjust the seat with the motors)
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Old 07-21-2010, 05:38 AM   #9
arcitech
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Default Re: 1000cc Honda Motor in 1990 Marathon

Quote:
Originally Posted by rankel View Post
I just thought I would post a picture of my 1988 190E rolling "work stool"... I really like it a lot. I have a computer chair that matches, though is in much better condition and on a nice swiveling and tilting wood base.( Im going to hook a battery and switches to it so I can adjust the seat with the motors)
Can you get that with off-road casters???
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Old 07-21-2010, 10:49 AM   #10
rankel
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Default Re: 1000cc Honda Motor in 1990 Marathon

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Originally Posted by arcitech View Post
Can you get that with off-road casters???
Haha! That's a good Idea. I just made it with some mismatched casters I had laying around.
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