Finished Clone Project With Pics

Kustrud · 12-29-2015, 07:14 PM

Here it is, finally complete. Figured I'd start a new thread with pics of everything for easy access to people attempting this. Need to do a couple adjustments and tighten things up but have been running around a while now and it runs great! Redid my exhaust tonight and that made a HUGE difference. Loads of power now. Mods to clone are free-flow exhaust, high-flow filter, removed internal governor, HD valve springs. My engine has the rev limiting coil so that needs to be changed out soon as well. Equus tach, VC cradle and some brackets, 6" lift, stereo and light bar. Recovered seats. Here's some pics from start to finish.

Kustrud · 12-29-2015, 07:15 PM

Below is the kill switch and throttle setup

Final exhaust:

Kustrud · 12-29-2015, 07:29 PM

Skoal82 · 12-29-2015, 09:42 PM

Excellent job looks like a lot of fun now

Kustrud · 12-29-2015, 10:01 PM

Thanks! It really is, completely different cart than stock. I need to get on this rev limiter problem, it hits the 4k and 25 MPH mark like its nothing.

MudHog · 12-29-2015, 10:07 PM

Like it!!!

What tires are those? I like the thread pattern and first time I've seen those.

utmgrad · 12-29-2015, 10:10 PM

Good work

that's a good looking cart

Bubba75 · 12-29-2015, 10:17 PM

Nice job. You got any details on that muffler?

Kustrud · 12-29-2015, 10:40 PM

Thanks everyone! I honestly didn't expect the muffler to workout so well given how many I tried, so I don't know exactly what it is but will see if there is a part number anywhere on it. I do know it's from a small car, 2" in and out. It's offset as well, so the "thru-pipe" has a bend inside the muffler. Baffle holes all inside the thru pipe and the white muffler packing around it. I'm assuming this is a typical design for small car mufflers and anything similar should work as well. I think the key is it being offset too, packing absorbs more sound opposed to a straight thru design.

Kustrud · 12-29-2015, 10:42 PM

Tires are 22" Kenda Terra Trac. I got the lift, tires, and wheels from a golfcart place near me as an open box deal for $600 so couldn't tell you where to get em.

12-29-2015, 07:14 PM	#1
Kustrud Gone Wild Join Date: Sep 2015 Posts: 282	Finished Clone Project With Pics Here it is, finally complete. Figured I'd start a new thread with pics of everything for easy access to people attempting this. Need to do a couple adjustments and tighten things up but have been running around a while now and it runs great! Redid my exhaust tonight and that made a HUGE difference. Loads of power now. Mods to clone are free-flow exhaust, high-flow filter, removed internal governor, HD valve springs. My engine has the rev limiting coil so that needs to be changed out soon as well. Equus tach, VC cradle and some brackets, 6" lift, stereo and light bar. Recovered seats. Here's some pics from start to finish.
Kustrud Gone Wild Join Date: Sep 2015 Posts: 282

12-29-2015, 07:15 PM	#2
Kustrud Gone Wild Join Date: Sep 2015 Posts: 282	Re: Finished Clone Project With Pics Below is the kill switch and throttle setup Final exhaust:
Kustrud Gone Wild Join Date: Sep 2015 Posts: 282

12-29-2015, 07:29 PM	#3
Kustrud Gone Wild Join Date: Sep 2015 Posts: 282	Re: Finished Clone Project With Pics
Kustrud Gone Wild Join Date: Sep 2015 Posts: 282

12-29-2015, 09:42 PM	#4
Skoal82 Gone Wild Join Date: Mar 2015 Location: Central mn Posts: 1,036	Re: Finished Clone Project With Pics Excellent job looks like a lot of fun now

12-29-2015, 10:01 PM	#5
Kustrud Gone Wild Join Date: Sep 2015 Posts: 282	Re: Finished Clone Project With Pics Thanks! It really is, completely different cart than stock. I need to get on this rev limiter problem, it hits the 4k and 25 MPH mark like its nothing.
Kustrud Gone Wild Join Date: Sep 2015 Posts: 282

Today
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12-29-2015, 10:07 PM	#6
MudHog South LA Coonass Join Date: Mar 2014 Location: New Iberia, LA Posts: 531	Re: Finished Clone Project With Pics Like it!!! What tires are those? I like the thread pattern and first time I've seen those.

12-29-2015, 10:10 PM	#7
utmgrad Gone Wild Join Date: Apr 2014 Location: Tennessee Posts: 178	Re: Finished Clone Project With Pics Good work that's a good looking cart

12-29-2015, 10:17 PM	#8
Bubba75 My wife says I'm crazy... Join Date: Sep 2014 Location: Central Ohio Posts: 384	Nice job. You got any details on that muffler?

12-29-2015, 10:40 PM	#9
Kustrud Gone Wild Join Date: Sep 2015 Posts: 282	Re: Finished Clone Project With Pics Thanks everyone! I honestly didn't expect the muffler to workout so well given how many I tried, so I don't know exactly what it is but will see if there is a part number anywhere on it. I do know it's from a small car, 2" in and out. It's offset as well, so the "thru-pipe" has a bend inside the muffler. Baffle holes all inside the thru pipe and the white muffler packing around it. I'm assuming this is a typical design for small car mufflers and anything similar should work as well. I think the key is it being offset too, packing absorbs more sound opposed to a straight thru design.
Kustrud Gone Wild Join Date: Sep 2015 Posts: 282

12-29-2015, 10:42 PM	#10
Kustrud Gone Wild Join Date: Sep 2015 Posts: 282	Re: Finished Clone Project With Pics Tires are 22" Kenda Terra Trac. I got the lift, tires, and wheels from a golfcart place near me as an open box deal for $600 so couldn't tell you where to get em.
Kustrud Gone Wild Join Date: Sep 2015 Posts: 282

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