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Old 02-11-2014, 09:44 AM   #1
AZZI
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Default Exhaust/muffler from Honda 450r to CC DS

I used 2 1 1/4" 90's and a 4"long piece of EMT conduit and my buddy cut a stainless Honda 450r muffler in half and welded it back together so it wasn't so long. I made it go over the drive clutch and between the shock and driven clutch, then out the back almost centered of the cart. It's got a really low sound while cruising around but then very throaty when you get on it. I'll get a video of it soon.
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Old 02-11-2014, 09:47 AM   #2
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Default Re: Exhaust/muffler from Honda 450r to CC DS

Sorry for multiple posts but I can only put 1 pic at a time from my phone........
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Old 02-11-2014, 09:00 PM   #3
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Default Re: Exhaust/muffler from Honda 450r to CC DS

I noticed that peaking out in your avatar! Thanks for more inspiration! !
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Old 02-11-2014, 09:42 PM   #4
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Default Re: Exhaust/muffler from Honda 450r to CC DS

Yeah Killer, mufflers are one of those things a that you just don't know about til you build it and put it on the cart then see how it sounds. I REALLY like the sound!!!! I'll try to get a vid clip of it.
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Old 02-13-2014, 09:24 AM   #5
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Default Re: Exhaust/muffler from Honda 450r to CC DS

More pics of the muffler........how it started.
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Old 02-13-2014, 09:29 AM   #6
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Default Re: Exhaust/muffler from Honda 450r to CC DS

Cut down.......and welded.
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Old 02-13-2014, 09:45 AM   #7
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Default Re: Exhaust/muffler from Honda 450r to CC DS

Whats inside of the muffler? Is it difficult to get back together?
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Old 02-13-2014, 10:43 AM   #8
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Default Re: Exhaust/muffler from Honda 450r to CC DS

I didn't do this one, my buddy did it. I did an OEM muffler on a ZX9R a few years ago and there was nothing to it. Literally cut it where you want (test cut first) and put it back together. It's what I used to do on my street bikes instead of paying $400-$1000 for an exhaust. You don't even have to weld it, you could rivet it back together as that's how some are from the factory. Look on eBay for factory takeoffs.
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Old 02-18-2014, 09:39 PM   #9
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Default Re: Exhaust/muffler from Honda 450r to CC DS

Short close up video clip of the home made exhaust/muffler.........
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