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Old 07-29-2013, 07:16 PM   #1
KCC
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Default Custom Homemade Passenger Cart

Hello everyone! Just thought I'd share some pictures of a little project I've been working on in my free time. It's a custom made trailer cart. I first got the idea when I was at the Syracuse Nationals Car Show a few years ago and saw a golf cart towing a picnic table with wheels (yes, a PICNIC TABLE ON WHEELS!) I wanted something to tow instead of purchasing a whole new shuttle cart only for when we wanted to transport more than 4 people from one side of the fairgrounds to the other and through the camping area. Then surprisingly another member had the same idea I had and posted one for sale and it looked AWESOME! So, here are some pictures. If any one else has a similar idea and would like some insight on the build, feel free to ask any questions. I would be more than willing to build a few more in my free time for members as I enjoyed this project, but I am by NO MEANS MASS PRODUCING THESE!

Some frame pictures:
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Old 07-29-2013, 07:20 PM   #2
KCC
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Default Re: Custom Homemade Passenger Cart

Test fitting the body and starting on installing the diamond plate flooring
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Old 07-29-2013, 07:23 PM   #3
Swan
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Default Re: Custom Homemade Passenger Cart

lookin good !!!
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Old 07-29-2013, 07:24 PM   #4
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Default Re: Custom Homemade Passenger Cart

Some more floor pictures and starting to mock up the rear seat kit:
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Old 07-29-2013, 07:30 PM   #5
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Default Re: Custom Homemade Passenger Cart

Got the rear seat mounted and started mounting front seat brackets/seat:
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Old 07-29-2013, 07:39 PM   #6
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Default Re: Custom Homemade Passenger Cart

Got the bodies painted and was testing out the ride. I wanted to put a rear seat on the matching cart to the trailer but, the foot rest/hitch wouldn't support the weight of the cart, plus people.
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Old 07-29-2013, 07:45 PM   #7
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Default Re: Custom Homemade Passenger Cart

This was pretty much the homestretch of the build. Put a red pinstripe around it, wired up the tail lights and then installed them! I used a 4-pin trailer wiring harness to hook it up to the cart itself. I did that so that you could tow this trailer (short distances) behind a pick up truck or SUV and have fully functioning tail lights, turn signals and brake lights. I only installed parking lights on the cart but a brake light/turn signal kit could be added simply with it being functional to the trailer cart as well.
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Old 07-29-2013, 07:49 PM   #8
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Default Re: Custom Homemade Passenger Cart

The finished end of everything:
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Old 07-29-2013, 07:52 PM   #9
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Default Re: Custom Homemade Passenger Cart

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Old 07-31-2013, 01:57 PM   #10
Scott H.
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Default Re: Custom Homemade Passenger Cart

Looks nice! That's one of my future projects too.

Quote:
Originally Posted by KCC View Post
I wanted to put a rear seat on the matching cart to the trailer but, the foot rest/hitch wouldn't support the weight of the cart, plus people.
Did you try a hitch extender from the hitch that is already installed on the cart?

It should fit under the foot rest and you could weld it to the foot rest for added support.

-Scott H.
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