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Unread 11-21-2014, 06:10 PM   #11
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Default Re: Club Car DS problem switching into forward

Yes, the solenoid clicks. I have checked microswitch 1 and it makes a good connection as the FNR rotates. I did notice corrosion and potential burn spots on the copper contacts, so I cleaned all the connections, but it didn't seem to help. I'm wondering if the shorted wire in the v-glide might have caused a short or burn issue with those copper buses. I'm taking the cart out tomorrow, so if I continue to have problems I might just replace the whole FNR switch.
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Unread 11-21-2014, 07:01 PM   #12
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Default Re: Club Car DS problem switching into forward

Quote:
Originally Posted by MetalJacket View Post
Ok, I finally had a chance to connect the green and white wires and test it out. Unfortunately, there was no difference in the way it drives. I essentially have to fiddle with the FNR switch in order to get it to go forward. It's almost like it doesn't make a good electrical connection unless the switch is in the perfect position, which seems to vary.
Any other ideas what it could be?
Pretty sure this is pointing toward a failure of the high amperage contacts inside the F&R switch.
One more thing to check before replacing it would be the microswitch trigger(s)
Sometimes they get bent or weak. put the cart in F and see if you can lift the ms trigger with a finger nail ... if you hear it click when lifted then this may be the trouble. Simply bending the arm back down so it will contact the actuator sooner may be the fix.
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