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Unread 04-23-2015, 12:29 AM   #61
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Default Re: 83 Club Car project

Did you heat the tinned lugs?
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Unread 04-30-2015, 02:07 PM   #62
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Finished the rear cowl with Rustoleum's truck bed liner. Looks better than I thought I would. Had to do some fiberglass repair on the front cowl and now need to do some bondo and then paint it.
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Unread 04-30-2015, 02:10 PM   #63
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Anybody know where I can get some seat back supports like these???

I'm not going to put a top on it and I ruined the OEM aluminum seat brackets during removal. Appreciate any help!
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Unread 04-30-2015, 07:17 PM   #64
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Made brand new 4AWG cables using my new handy dandy lug crimping tool! Works great!
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Unread 04-30-2015, 07:18 PM   #65
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Default Re: 83 Club Car project

Lookin' good!
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Unread 04-30-2015, 07:24 PM   #66
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Have everything in place and ready to connect everything and get her running.

But I have a question and need help. Below is a pic of the FNR with the yellow wire from the master solenoid connected to the micro switch and the yellow wire from the speed box connected to the forwards side if the FNR. But there is another orange wire coming out of the speed box that I have no idea where it is supposed to go... Any help? I had all the 4AWG cables connected and the key but when I put it forward and reverse and hit the accelerator I got nothing. I'm thinking it's because the orange wire needs to be connected to something but I'm drawing a blank. Can anyone help remind me what that connects to?
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Unread 04-30-2015, 07:27 PM   #67
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Default Re: 83 Club Car project

Probably goes to that top terminal on the MS. Right above that yellow wire.
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Unread 04-30-2015, 07:47 PM   #68
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Quote:
Originally Posted by jakesnake27 View Post
Probably goes to that top terminal on the MS. Right above that yellow wire.

The wire from the key goes there. According to the diagrams I have...
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Unread 04-30-2015, 07:52 PM   #69
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The wire from the key goes there. According to the diagrams I have...
You're right, it does. Do you have a reverse buzzer? Looks like the orange one may go there...
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Unread 04-30-2015, 08:16 PM   #70
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That's what I was thinking but I don't have a reverse buzzer. I don't remember it being plugged into anything when I disassembled it and I don't have any reference pics of it going anywhere. The connector is also completely corroded which leads me to believe it was just dangling around in there. Doesn't seem like it should affect operation of the cart but apparently I don't have a closed circuit yet and that's the only wire not connected to anything.... Scratching my head. I need to sleep on it tonight and start again tomorrow with a clear frame of mind.
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