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Unread 05-20-2015, 12:08 PM   #1
Not Yet Wild
 
Join Date: May 2015
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Default 96 Club Car solenoid wiring

My 48 volt Club Car has two solenoids. I took wires off to clean connections and got wires all back on in correct place. ended up with short red wire that I did not notice when taking apart. believe it is a jumper wire from one solenoid to other. I've looked up wiring diagrams and couldn't find one showing that wire but seen picture on here of some ones having that wire and all the other wires matched mine. Any help before I screw it up. Thanxs
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Unread 05-20-2015, 01:32 PM   #2
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Default Re: 96 Club Car solenoid wiring

Quote:
My 48 volt Club Car has two solenoids
Sounds like Regen 1 - the wiring diagram in the Stickys is kinda poor - attached is a clear *.pdf

You can see clearly which posts the "Short Red" goes to. Worth double checking the others too, just to be sure.
Attached Files
File Type: pdf 1996-Regen.pdf (170.3 KB, 0 views)
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Unread 05-20-2015, 02:07 PM   #3
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Default Re: 96 Club Car solenoid wiring

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Originally Posted by joesam View Post
Sounds like Regen 1 - the wiring diagram in the Stickys is kinda poor - attached is a clear *.pdf

You can see clearly which posts the "Short Red" goes to. Worth double checking the others too, just to be sure.
Looks like what I gathered from the photo some one posted. Would my cart have ran without that connected, because I really don't recall seeing that wire connected to anything on other end? It was connected for sure on one end.
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Unread 05-20-2015, 02:19 PM   #4
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Default Re: 96 Club Car solenoid wiring

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Would my cart have ran without that connected
That's a Sergio question - he reads diagrams like this "in his sleep". I know that it connects to the Regen solenoid and activates dynamic braking/pedal up braking when the key switch is on. Does your cart still use Regen braking? Some disable it.
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Unread 05-20-2015, 02:47 PM   #5
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Default Re: 96 Club Car solenoid wiring

I believe it does. That's when it brakes (regens batteries) while going down hill with foot off gas?
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Unread 05-20-2015, 02:56 PM   #6
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Default Re: 96 Club Car solenoid wiring

If that short red wire is not connected, the Dynamic Brake solenoid would never engage and the cart should have run really slow. The coil would also get really hot.
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Unread 05-21-2015, 10:31 AM   #7
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Default Re: 96 Club Car solenoid wiring

See? Told you he'd know (but he probably wasn't really sleeping).
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Unread 05-21-2015, 10:48 AM   #8
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Default Re: 96 Club Car solenoid wiring

Thanx all, for your help. Sure I will have more questions.
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