Wiring question 01 regen 2

Jefft247

On the wiring diagram it shows several wires sonic welded together. The colors are red/white, orange/white, red, red, its like 6 of them. Are these wires positive or negative? This regen is kicking my behind. Please help.

BGW

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Sergio

That sonic weld junction is the positive feed from the OBC.

Power goes into the OBC via the Red/White wire.

When the OBC is not in lockout mode, power goes out on the Blue wire to that junction.

When You disconnected the OBC 6-pin connector and jumped the Red/White with the Blue wire, You by-passed the OBC lockout and provided power directly to that junction.

You said the reverse buzzer sounded for only 1 second, that is not good since at this point the controller is the only device involved in turning the buzzer ON.

The only thing I can think of for you to try is to disconnect the Blue and the Red/White (positions #1 and #2) from the FNR and connect those 2 wires together.

If You have a short in the FNR and it is simultaneously sending a Forward and a Reverse signal to the controller, it may malfunction the way You are describing.

Jefft247

Is there a procedure for testing the controller? Thanks so much for your help.

Sergio

With the OBC by-pass in place and with the Tow/Run on Run:

Put FNR on reverse, verify that You have:

+48v on Controller pin #1 Red wire.
+48v on Controller pin #5 Blue wire.

If You get +48v on those 2 pins and the reverse buzzer does not come ON, the controller is probably bad.

Jefft247

Ok I will test this today.

Jefft247

If indeed I have a controller issue could I upgrade my controller and get a few mph out of this? Or will I need to up motor as well? I have 23'' tires and my speed is 16 mph now. No offroading.

Sergio

Check out this pre-release announcement:
http://www.buggiesgonewild.com/elect...ml#post1175955

You should get over 22mph on 23" tires.

Jefft247

Getting 48+ volts on of them. I also get 48+ on the large green wire coming out of the controller to the motor. Nothing out of the orange and blue. Do u think the ontoller is history?

Jefft247

This morning the buzzer is alarming while in reverse and the tow or run on. Was not doing this yesterday. Wow

Jefft247

Replaced obc and controller and still having same issues. Cart is in lock out mode. I can jump the red and blue wire for the obc and get back up alarm. The b silenoid will engage but nothing out of a silenoid.cart will not move. Is there any thing that could make cart go in lock out mode with two different obc?