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Unread 12-31-2008, 08:39 AM   #1
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Angry Club Car rear clicking sound

1996 48 volt rebuilt in 2001 I have a clicking sound from rear of cart that seems to come and go.
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Unread 12-31-2008, 12:52 PM   #2
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Default Re: Club Car rear clicking sound

Welcome to the forum dcannow................
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Unread 12-31-2008, 06:13 PM   #3
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Default Re: Club Car rear clicking sound

is it a reagan cart? if so are you sure its not the reagan solenoid clicking here and there.....................................
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Unread 12-31-2008, 06:51 PM   #4
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Default Re: Club Car rear clicking sound

Tom-Thanks for the reply- Doesn't soundlike a selinoide. Seem related to wheel or axle speed. Dick
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Unread 12-31-2008, 07:02 PM   #5
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Default Re: Club Car rear clicking sound

Tom-Also I don't THINK it is a 96 regen model as it doesn't have the right shift lever. Dick
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Unread 12-31-2008, 07:43 PM   #6
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Default Re: Club Car rear clicking sound

Hey Dick,

My wifes 98 48V has the same sound that I think your talking about,

- a slight clicking when accelerating...
- quiet when cruising at a steady speed...
- and a relatively louder clicking when decelerating, or going down a hill...

from what I've learned here at BGW... is that there is a "Bumper" in between the armature and the transaxle,
that keeps the armature from sliding back and forth,
When it's worn, it causes the clicking noise...

I haven't replaced it yet... I'm too busy messing with my cart!!!

If it sounds like the same situation you have...
I can scan and post an exploded view of the motor,
to show you where it is, and the part number!

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Unread 12-31-2008, 08:04 PM   #7
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Default Re: Club Car rear clicking sound

Don-Lets go for the post and I will give it a try. Thanks for your help I owe you one!! Dick
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Unread 12-31-2008, 08:56 PM   #8
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Default Re: Club Car rear clicking sound

Here ya' go...

The part ("bumper") your looking for (and that I need) is #4
CC part# 102235201

I'm guessing it's the same part number for 92 CC's on up!






Hope this helps!

Attached Images
File Type: jpg CC electric motor.jpg (29.1 KB, 49 views)
File Type: jpg CC electric motor - part numbers.jpg (50.8 KB, 18 views)
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Unread 12-31-2008, 10:50 PM   #9
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Default Re: Club Car rear clicking sound

Don-Doesn't look like a complicated job to replace the bumper- a good afternoon and a 6-pac should do it!! I think I will replace the shaft bearing at the same time. I can't seem to save the sheets to my documents from this web site. If you have the sheets on your 'puter could you e-mail them with an attachment to me. I will tear in to the project and order the parts after I get it torn down. Thanks again Dick
dcannow@comcast.net
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Unread 12-31-2008, 10:56 PM   #10
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Default Re: Club Car rear clicking sound

Don-It doesn't look like a complicated job to replace the bumper-I think I will replace the bearing/magnet unit at the same time. Sounds like an afternoon and a 6 Pac should do the job. I can't get a save on the sheets from this website. If you have them on your 'puter can you e-mail/attach to me at dcannow@comcast.net. Thanks again--it's easy to see why this would cause the clicking sound. Dick
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