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Unread 01-30-2016, 11:37 PM   #1
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Default Need help! Wiring for charger port

Working on 2003 club car DS,48 volt,
Question, I have found wiring diagram,but still do not know where charger port wiring goes,When I received cart,not running,batteries at o,charger would not come on,I know charger will not work until certain voltage is recognized,but I am afraid charger port is wired wrong,I have small red wire on pack positive and another small wire on pack negative.is this correct?
I have 6 - 8 volt batteries.
Thanks
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Unread 01-31-2016, 12:02 AM   #2
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Default Re: Need help! Wiring for charger port

Diagram
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Unread 01-31-2016, 08:33 AM   #3
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Default Re: Need help! Wiring for charger port

Quote:
Originally Posted by gardnerphoto View Post
I am afraid charger port is wired wrong,I have small red wire on pack positive and another small wire on pack negative.is this correct?
red wire goes to pack positive
gray wire to OBC
black wire to OBC
pack negative through the OBC (6 gauge wire)

to by pass OCB
DO AT YOUR OWN RISK.…do not attempt unless you are familiar with electricity and electronics!
There are two ways to force the charger to turn on regardless of the OBC.

The first method is to disconnect the cart’s gray wire at the fuse near the charger receptacle.
Then using a jumper wire, connect the receptacle side of the fused connector to the cart’s negative battery terminal.
This will energize the charger’s 48V relay. If the charger doesn’t come on, it could be bad connections, wiring or charger relay.

second is with the charger and not needed at this time
Both of these methods should both be temporary measures for troubleshooting, or as an emergency method of charging the batteries when they have been discharged so far that the OBC will not charge them.
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Unread 01-31-2016, 11:47 PM   #4
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Default Re: Need help! Wiring for charger port

Update,the red wire I am talking about is coming from a box mounted on frame,about 4"x2",under the toggle switch, it was attached to positive on front battery,left side,cart runs and charges without being hooked up ..
I will take pics if needed

Last edited by gardnerphoto; 01-31-2016 at 11:50 PM.. Reason: Add words
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Unread 02-01-2016, 12:01 AM   #5
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Default Re: Need help! Wiring for charger port

yes need photos

do you have a f/r switch by the seat or a rocker switch ?
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Unread 02-01-2016, 12:46 AM   #6
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Default Re: Need help! Wiring for charger port

Rocker switch
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Unread 02-01-2016, 07:29 AM   #7
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Default Re: Need help! Wiring for charger port

Quote:
Originally Posted by gardnerphoto View Post
... coming from a box mounted on frame,about 4"x2"...
16V to 12V reducer?
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Unread 02-01-2016, 07:31 AM   #8
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Default Re: Need help! Wiring for charger port

you have a Regen cart or an IQ cart
please give us the serial number
Club Car DS Regen 1999-2002 wiring
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Unread 02-01-2016, 01:08 PM   #9
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Default Re: Need help! Wiring for charger port

Year
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Unread 02-01-2016, 01:09 PM   #10
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Default Re: Need help! Wiring for charger port

Box
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