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Unread 02-29-2016, 11:36 PM   #1
Gone Wild
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Default Molex pins and terminals?

What tool do you use to remove the wires from the white nylon molex connectors? I don't want to mess up the pins ( male or female), but need to remove some that are corroded to clean.

Also what tool do you use to reterminate the ends? And anyone have the correct part numbers/names and source for the pins ?
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Unread 03-01-2016, 12:00 AM   #2
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Default Re: Molex pins and terminals?

Found this:
mod/smart Full Pin Removal Tool Kit - (M-TOOLKIT) - Fan Pin Remover - Amazon.com mod/smart Full Pin Removal Tool Kit - (M-TOOLKIT) - Fan Pin Remover - Amazon.com
http://www.ebay.com/bhp/molex-crimper
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Unread 03-01-2016, 09:16 AM   #3
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Default Re: Molex pins and terminals?

Thanks muddog, i will check that out. In the picture it looks like the tool on the left might be the one.

Thanks for the help.
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Unread 03-01-2016, 09:39 AM   #4
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Default Re: Molex pins and terminals?

wrong info
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Unread 03-01-2016, 09:42 AM   #5
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Default Re: Molex pins and terminals?

A couple that work on them,
Attached Images
File Type: jpg tool.jpg (669.0 KB, 0 views)
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Unread 03-01-2016, 10:19 AM   #6
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Default Re: Molex pins and terminals?

Also, make sure You get an "Open Barrel" crimping tool as the "non-insulated" kind don't work.

http://www.amazon.com/HT-225D-Cycle-Ratchet-Crimping-interchangeable/dp/B007JLN93S/ref=sr_1_1?ie=UTF8&qid=1456844865&sr=8-1 http://www.amazon.com/HT-225D-Cycle-Ratchet-Crimping-interchangeable/dp/B007JLN93S/ref=sr_1_1?ie=UTF8&qid=1456844865&sr=8-1


That is the type of crimping tool You need, also look at the "Frequently Bought Together" link on that page, both items are on Prime.

If You just need to remove some pins for now, just use the back of an ink cartridge from a "bic" type pen, it is the right diameter to remove the pins.
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Unread 03-01-2016, 10:34 AM   #7
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Default Re: Molex pins and terminals?

You can also go to a hobby shop and get a piece of brass or aluminum tubing that is just the right diameter and make your own tool for cheap.
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Unread 03-01-2016, 10:55 PM   #8
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Default Re: Molex pins and terminals?

You guys are awesome!

Hey sergio, man of many "links" how about a link to the correct pins/terminals to use in this tool, so i can pin wires to fit club car harness connectors, and also the controller pins?
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Unread 03-01-2016, 10:56 PM   #9
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Default Re: Molex pins and terminals?

Quote:
Originally Posted by smokey tennis shoe View Post
You guys are awesome!

Hey sergio, man of many "links" how about a link to the correct pins/terminals to use in this tool, so i can pin wires to fit club car harness connectors, and also the controller pins?
Sergio is the man. I looked for his name on the ballot when I voted today but didn't see it. I was disappointed.
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Unread 03-02-2016, 06:27 AM   #10
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Default Re: Molex pins and terminals?

These are the pins/sockets that match the Club Car "Molex Mini-Fit Jr" Series connectors, I included links to 2 different wire gauges:


Female socket: Series 5556 (18-24 gauge wire)

http://www.mouser.com/ProductDetail/...jUcB4N5jzIk%3d


Female socket: Series 5556 (16 gauge wire)

http://www.mouser.com/ProductDetail/...LYpd9UGAwNY%3d



Pin Terminal: Series 5558 (18-24 gauge wire)

http://www.mouser.com/ProductDetail/...%2fKOcHQp6o%3d


Pin Terminal: Series 5558 (16 gauge wire)

http://www.mouser.com/ProductDetail/...NMK4XDdNuMY%3d
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