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Electric Club Car Electric DS, and Precedent golf cars |
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03-27-2016, 07:56 PM | #1 |
Gone Wild
Join Date: Mar 2014
Location: South Carolina
Posts: 213
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Could OBC have caused short in controller?
I have a 2009 club car DS IQ 48v on 30" tires. My set up was 500 dc alltrax, 200amp solenoid, pq bandit up grade. Had this setup issue free for 2 years....cart recently quit due to alltrax burning up, and found main contact on solenoid burnt(controller side) and resistor was smoking hot. My question is did the solenoid being undersized cause this? Why did my 400 amp fuse not blow? Could something with obc cause this? Motor pulling to many amp? Just don't want this to happen again
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03-27-2016, 08:03 PM | #2 |
Gone Wild
Join Date: Mar 2014
Location: South Carolina
Posts: 213
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Re: Could OBC have caused short in controller?
I've ordered a new 400amp/1000 peak contactor, 2ga wire, new D&D torque motor(just because) and Alltrax is replacing controller under warranty. Just want to know if I should check anything else that could have shorted controller
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03-28-2016, 06:26 AM | #3 |
Gone Wild
Join Date: Mar 2014
Location: South Carolina
Posts: 213
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Re: Could OBC have caused short in controller?
Any help/suggestions?
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03-28-2016, 06:44 AM | #4 |
Gone Wild
Join Date: Jan 2014
Location: Lafayette, Louisiana
Posts: 1,677
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Re: Could OBC have caused short in controller?
How did you determine the controller was burnt up?
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03-28-2016, 06:52 AM | #5 |
Gone Wild
Join Date: Mar 2014
Location: South Carolina
Posts: 213
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Re: Could OBC have caused short in controller?
Went through troubleshooting steps with alltrax, also the smell of it was very strong
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03-28-2016, 07:45 AM | #6 | |
Gone Wild
Join Date: Jun 2014
Location: Sunset Bay, TN
Posts: 2,390
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Re: Could OBC have caused short in controller?
Quote:
Just wondering if you had a properly sized pre-charge resistor across the big terminals of your solenoid? That can result arcing across the contacts if you don't? |
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03-28-2016, 08:01 AM | #7 |
Gone Wild
Join Date: Mar 2014
Location: South Carolina
Posts: 213
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Re: Could OBC have caused short in controller?
Yes I had the correct resistor, but my solenoid was only rated for 200 amps, I think somehow when it shorted it took the controller with it....the contact on controller side of solenoid was welded closed/shorted, I know it was not correct size solenoid for the controller, I think that may have been the initial cause.....
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03-28-2016, 08:32 AM | #8 | |
Gone Wild
Join Date: Jun 2014
Location: Sunset Bay, TN
Posts: 2,390
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Re: Could OBC have caused short in controller?
Quote:
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03-28-2016, 08:55 AM | #9 |
Gone Wild
Join Date: Mar 2014
Location: South Carolina
Posts: 213
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Re: Could OBC have caused short in controller?
Thanks teecro!! Thats what I'm thinking, I just wanted an outside opinion! I should be good now that Im upgrading to 2ga wire, and correct solenoid size, new controller, and new vented torque motor to handle the 30s
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03-29-2016, 04:59 PM | #10 |
Gone Wild
Join Date: Mar 2014
Location: Georgia
Posts: 187
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Re: Could OBC have caused short in controller?
Be sure you have Altrax send you the correct profile for the motor you install.
I am running the DCX 500 controller with a stock motor and Altrax emailed me a profile to limit the output of my controller to prevent killing my motor I did however loss a 200 amp soleniod because it could not handle the amps and replaced it with Scottyb's 400 amp which included the correct diode and resistor |
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