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Electric Club Car Electric DS, and Precedent golf cars |
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08-30-2016, 01:44 PM | #1 |
Not Yet Wild
Join Date: Sep 2008
Location: Moscow, PA, USA
Posts: 67
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PowerDrive3 Charger Issue 08 Precedent
Hey guys! Its been some time since I've been on here but after searching, I couldn't really find an answer or possible solution to my issue so here I am.
I recently bought 6 08 Precedents with 6 PowerDrive3 chargers. All the carts batteries were toast and I've been replacing the packs with new Crown batteries (which I use exclusively) as they sell. I'm finding strange issues with the chargers. When I plug them into any cart, the needle on the ammeter goes over 15a and starts vibrating. I was able to test another charger on one of the carts from, I believe is, an 06 DS with 4 12v batteries. The test charger is a PowerDrive2. This one seemed to have worked just fine and seems to have charged all the way. The needle never pushed over 12a and was not vibrating. The carts were sitting for a few years when I got them with dead batteries (2-3v each battery) but I still did an OBC reset as per the sticky just for the heck of it. I changed out all of the rectifiers in all the chargers since they all kind of did the same thing. It seemed to work but they still had a very visible vibration in the ammeter needle. I've yet to come across this and I'm wondering if there is anything else that I may have missed? Possible bad transformer? Bad connection to the OBC? Any ideas or troubleshooting will be greatly appreciated! Thanks in advance guys! |
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08-30-2016, 02:38 PM | #2 |
revolutiongolfcars.com
Join Date: Mar 2010
Location: Golf Car Capital of The World... Augusta, Georgia
Posts: 10,224
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Re: PowerDrive3 Charger Issue 08 Precedent
The PD3 chargers are loud and tend to vibrate a lot. They also get much hotter than a PD2. Also, the ammeter exceeding 15amps is common. If the charger is working and charging the golf cart I wouldn't worry about it.
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08-30-2016, 03:01 PM | #3 |
Not Yet Wild
Join Date: Sep 2008
Location: Moscow, PA, USA
Posts: 67
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Re: PowerDrive3 Charger Issue 08 Precedent
Thats where my concern comes in. I feel its not fully charging the cart. Its possible the obc timer exceeds and gives up. When i say the needle vibrates, i mean oscillating back and forth as if its being fed AC current. This is very visible and was much more violent until i replaced the rectifier. Prior to that it would oscillate so much it would look as if it wasnt there.
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08-30-2016, 03:18 PM | #4 | |
revolutiongolfcars.com
Join Date: Mar 2010
Location: Golf Car Capital of The World... Augusta, Georgia
Posts: 10,224
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Re: PowerDrive3 Charger Issue 08 Precedent
Quote:
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08-30-2016, 03:37 PM | #5 |
Not Yet Wild
Join Date: Sep 2008
Location: Moscow, PA, USA
Posts: 67
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Re: PowerDrive3 Charger Issue 08 Precedent
I have a dealer accounts with Red Hawk and Nivel. I get most of my parts from there. I never buy on amazon or ebay so i have more control over my inventory. I replaced the oe parts using the part number and cross reference to find the new part. Currently 3 of the 6 chargers have the square rectifier and the other 3 have the double diode. I see more of an issue with the square rectifiers since they seem to have less heat dissipation properties. I can order up the double diode versions and swap them out on the square rectifier models and see what that does. I had a rectifier go up in smoke from so much current goin thru it.
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08-30-2016, 04:51 PM | #6 |
Gone Wild
Join Date: Feb 2011
Location: Chattanooga TN
Posts: 2,105
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Re: PowerDrive3 Charger Issue 08 Precedent
If it's possible you need to get a dealer account with Revolution Golf Cars. You would have much better customer service.
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08-30-2016, 05:10 PM | #7 |
Not Yet Wild
Join Date: Sep 2008
Location: Moscow, PA, USA
Posts: 67
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Re: PowerDrive3 Charger Issue 08 Precedent
I've had no troubles with customer service. With Red Hawk. Nivel is a different story. I typically like to keep my vendors in close proximity so orders are only a day or two out. Red Hawk is in MD and now in FL and Nivel jas a warehouse in PA, where I'm located. I'll give Revolution a looksee and see what they can offer. Thanks for all the help. I'll keep you posted when the new double diode rectifers come in. It may help someone in the future.
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08-30-2016, 05:34 PM | #8 | |
revolutiongolfcars.com
Join Date: Mar 2010
Location: Golf Car Capital of The World... Augusta, Georgia
Posts: 10,224
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Re: PowerDrive3 Charger Issue 08 Precedent
Quote:
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08-30-2016, 05:35 PM | #9 |
revolutiongolfcars.com
Join Date: Mar 2010
Location: Golf Car Capital of The World... Augusta, Georgia
Posts: 10,224
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Re: PowerDrive3 Charger Issue 08 Precedent
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08-30-2016, 06:05 PM | #10 |
Not Yet Wild
Join Date: Sep 2008
Location: Moscow, PA, USA
Posts: 67
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Re: PowerDrive3 Charger Issue 08 Precedent
I can sure agree with that. This is the first time I've had this issue and wanted to learn from those who have a little more experience with it before getting into trouble lol
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