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-   -   Club Car DS Headlights Infographic (http://www.buggiesgonewild.com/electric-club-car/129656-club-car-ds-headlights-infographic.html)

Springbok 05-04-2017 05:44 AM

Club Car DS Headlights Infographic
 
1 Attachment(s)
I created an info graphic showing the differences between the cowls on older (1981-1992) and newer (1993-up) Club Car DS carts. Might help someone with an older cart who is wondering why most light/turn signal kits for sale only list for 1993-up.

Kashmir 05-04-2017 06:28 AM

re: Club Car DS Headlights Infographic
 
For those that are afraid to be cutting on a new set of headlights, you can also use a heat gun and bend the top of the bezel trim down to match the old body style. It looks a bit "off" with the large trim above the light, but I've done it several times for folks that have refused to let me cut the trim.

Kashmir 05-04-2017 06:44 AM

re: Club Car DS Headlights Infographic
 
I haven't cut them on the body, they are too easy to take out.
I have marked the lines I need to cut, then removed the lights.
Yes, a dremel will get away from you pretty quick.

Kashmir 05-05-2017 05:14 PM

Re: Club Car DS Headlights Infographic
 
Great idea making this a sticky!!!!

TahoeDawgZ71 05-05-2017 06:41 PM

Re: Club Car DS Headlights Infographic
 
Quote:

Originally Posted by Kashmir (Post 1380916)
I haven't cut them on the body, they are too easy to take out.
I have marked the lines I need to cut, then removed the lights.
Yes, a dremel will get away from you pretty quick.

Yes it will. I finally got comfortable enough a few years ago to take the guide off and leave it off.

theboss20 05-05-2017 11:18 PM

Re: Club Car DS Headlights Infographic
 
With a little experience and the right bit for your dremel and a good template the job of cutting the body becomes fairly easy....messy...but easy. Some people make an aluminum template that really works well. Remember the bezel will cover some mistakes.

jessepatty 10-29-2017 06:44 PM

Re: Club Car DS Headlights Infographic
 
Thanks for posting this!!! Huge help in my replacement headlamp search. I acquired a Club Car DS a while back and cannot for the life of me figure out what year it is....

Russellsw 11-03-2017 05:52 PM

Re: Club Car DS Headlights Infographic
 
Does anyone have an electrical schematic for a 1997 Club Car 48V that shows the headlight circuit?

dundeebarnbuggy 11-03-2017 08:08 PM

Re: Club Car DS Headlights Infographic
 
If you are not comfortable with a dremel, just drill the corners and use a jig saw. Less chance of "drifting off course".


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