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Old 06-19-2017, 08:54 AM   #1
tjcnok
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Default Odd battery problem

I have read the book on my DS48 and can not find a reference. Although the cart works great, when I step on the acellorator pedal the orange battery warning light flashes. Sometimes just dimly and sometimes very brightly. This is not the intermintent flashing from taking it off the charger before the batteries are fully charged. I bet the Mrs. that some one here would know exactly what the problem is. Thanks,
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Old 06-19-2017, 10:06 AM   #2
NoleFan4Ever
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Default Re: Odd battery problem

That occurs because your pack voltage is dropping below that reference point (~50% I believe) and it has triggered the light through the OBC.

Has your cart sat for a while since charging?
How old are your batteries?
What volt and brand batteries do you have?
What year is your cart by the way?
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Old 06-19-2017, 05:43 PM   #3
tjcnok
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Default Re: Odd battery problem

Thanks for the reply! Should have put all that in the original post. 1993 Club Car Power Drive System 48. We don't golf, but the MRS. uses it every day to drive around the place and check on various flower and veg. beds. Not heavily used and always put back on the charger every evening. The batteries are by Interstate. Designed to be used on a golf cart. They are about 16 months old, purchased from the local Napa store.Has always been serviced and repaired by the Club Car distributor in Oklahoma City. Thanks,
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Old 06-19-2017, 06:00 PM   #4
crash test dummy
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Default Re: Odd battery problem

pay your mrs ... they did not make 48v til 1995

Quote:
Originally Posted by club car
BATTERY WARNING LIGHT
PowerDrive System 48 and IQ System Electric Vehicles Only
PowerDrive System 48 and IQ System vehicles feature a dash mounted warning light (above steering column)
that, when the vehicle is in operation, indicates low battery voltage or, when the vehicle is being charged, indi-
cates a charging problem. The battery warning light is controlled by the onboard computer.
When the vehicle is in operation, the warning light will illuminate and remain illuminated if:

Batteries voltage drops below 48 volts when there is no load on the batteries (the vehicle is stopped
and there are no accessories on).

Batteries have discharged to less than 25% of rated capacity.
If the warning light illuminates when the vehicle is operating, there will be enough power remaining to drive the
vehicle for approximately 30 minutes. However, the vehicle should be charged at thefirst opportunity. If the
warning light illuminates and the vehicle is unable to operate for 30 minutes, have your Club Car distributor/
dealer check the vehicle for a possible battery or electrical system problem.


When the batteries receive an incomplete charge because 1) the DC power cord is disconnected, 2) AC
power to the charger is interrupted, 3) automatic charger shut-off occurs after 16 hours of operation, or 4) the
charger malfunctions, the warning light will indicate as follows:

The warning light will not illuminate if the charge is 90% or more complete. The onboard computer will
retain in memory the amount of charge needed to fully replenish the batteries and will complete the
charge during the next charge cycle.

When the charger is unplugged, the warning light will illuminate and remain illuminated for 10 seconds
if the charge is less than 90% complete but the vehicle has enough power for approximately 30 minutes
of operation. This will alert the operator that the vehicle may be used, but that it must be charged to
completion as soon as possible.

The warning light will repeatedly illuminate for 10 seconds, with 4 second intervals if the charger times
out at 16 hours and the batteries are not sufciently charged.
See PowerDrive Owner’s Manual.
This indicates an abnormal charge cycle. The charger and batteries should be checked by your Club Car
distributor/dealer.

The warning light will repeatedly illuminate for 10 seconds, with 4 second intervals during a charge
cycle (DC plug is still connected) if AC power to the charger is interrupted. The light will go out when AC
power is restored.
LED Light:
In addition to the warning light, there is an infrared LED in the dash light assembly, which trans-
mits an infrared signal from the onboard computer (OBC). This signal is received by the optional Communica-
tion Display Module, which provides information on the condition of the vehicle and batteries.
reset the OBC and recharge batteries ... let charger run til it shuts off

Last edited by crash test dummy; 06-19-2017 at 06:06 PM.. Reason: add info
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Old 06-19-2017, 07:13 PM   #5
NoleFan4Ever
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Default Re: Odd battery problem

Yup, as CTD said. Do this by disconnecting the pack negative for 20-30 mins and reconnecting it. If you have the lever arm style FNR switch, then place it in reverse after the pack disconnect and depress the pedal several times.
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Old 06-19-2017, 07:33 PM   #6
TahoeDawgZ71
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Default Re: Odd battery problem

What's the vehicle serial number? CTD is correct. The 48 V car didn't come out until 1995. In 1995 it had a red light. The orange light didn't come out until around 98-99 or so I believe.
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Old 06-19-2017, 07:44 PM   #7
crash test dummy
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Default Re: Odd battery problem

Quote:
Originally Posted by NoleFan4Ever View Post
Yup, as CTD said. Do this by disconnecting the pack negative for 20-30 mins and reconnecting it. If you have the lever arm style FNR switch, then place it in reverse after the pack disconnect and depress the pedal several times.
put run/tow switch in tow , if you have one

Quote:
Originally Posted by TahoeDawgZ71 View Post
What's the vehicle serial number? CTD is correct. The 48 V car didn't come out until 1995. In 1995 it had a red light. The orange light didn't come out until around 98-99 or so I believe.
amber came with the 1998 models ( 1019355-01) 99+ they added the battery symbol to the amber light (1025087-01)
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Old 06-19-2017, 07:47 PM   #8
NoleFan4Ever
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Default Re: Odd battery problem

Yeah, maybe its a '03....... Guess we will see by the S#
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Old 06-19-2017, 08:47 PM   #9
Kashmir
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Default Re: Odd battery problem

Quote:
Originally Posted by crash test dummy View Post
put run/tow switch in tow , if you have one


amber came with the 1998 models ( 1019355-01) 99+ they added the battery symbol to the amber light (1025087-01)


That pic was upside down CTD....
Don't worry!
I fixed it for you.
Shoo-whee.....glad I caught that!





Sent from my iPhone using Tapatalk
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Old 06-19-2017, 09:05 PM   #10
crash test dummy
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Default Re: Odd battery problem

did not notice that
thax
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