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Old 07-22-2017, 07:09 PM   #1
Lsu4life42
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Default Club car

Ok I have a 1987 club car it has the 5 selnoids and resister springs. Batteries are fully charged. I changed the relays since the previous owner used automotive ones so I put club car one 36v. When I press the pedal slowly I don't get 36v Sr the first selonoid but as a push to engage the next limit I will get 36v. Well even pushing the pedal down I get 36v on all other ones but cart done move or try to move. Can some explain the path of voltage on this car. Trying to see if I am missing something. Also is there a way to check if motor is bad?
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Old 07-22-2017, 08:11 PM   #2
crash test dummy
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Default Re: Club car help

81-88 electric club car wiring diagram
Quote:
Originally Posted by crash test dummy
KEY ON >
F/R SWITCH IN F OR R >
GO PEDAL PRESSED >
MAIN MICRO SWITCH >
MAIN SOLENOID >
PRESSING GO PEDAL MORE >
1ST SPEED MICRO SWITCH >
1ST SPEED SOLENOID & ALL COILS >
PRESSING GO PEDAL MORE >
2ND SPEED MICRO SWITCH >
2ND SPEED SOLENOID & 2 COILS >
PRESSING GO PEDAL MORE >
3RD SPEED MICRO SWITCH >
3RD SPEED SOLENOID & 1 COIL >
PRESSING GO PEDAL FULLY >
FULL SPEED MICRO SWITCH >
FULL SPEED SOLENOID & NO COILS



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Old 07-22-2017, 08:13 PM   #3
crash test dummy
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Default Re: Club car help

motor test



WARNING you don't want to make a big spark anywhere near the battery.


note : use 2 wrenches on motor studs to keep them from spinning
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Old 07-22-2017, 08:34 PM   #4
Lsu4life42
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Default Re: Club car help

Ok thanks for this info. Jumping the first solenoid the motor would turn over with tires off the ground would that tell u motor is bad? It's difficult to see the wires locations on the f&r switch to make sure they are on correct post do you have pic of it with wires location?
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Old 07-22-2017, 08:35 PM   #5
Lsu4life42
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Default Re: Club car help

Sorry motor would not turn over
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Old 07-22-2017, 08:48 PM   #6
crash test dummy
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Default Re: Club car help

do the motor test
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Old 07-22-2017, 08:51 PM   #7
Lsu4life42
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Default Re: Club car help

I'm not getting spin when I jumped the solenoid. Sorry for the mis wording. So to make it clear do I jump the main solenoid? That's what did?
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Old 07-22-2017, 08:56 PM   #8
Lsu4life42
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Default Re: Club car help

I will try these other steps tomorrow and let you know what it did.
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Old 07-22-2017, 08:58 PM   #9
crash test dummy
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Default Re: Club car help

correction ... do test first
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Old 07-22-2017, 09:08 PM   #10
Lsu4life42
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Default Re: Club car help

Ok man I jumped the main one and wife pressed pedal all the way down and motor did spin but when it did the yellow wire the daisy chains from f&r micro melted insulation and the blue wire from key switch to same micro switch started melting.
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