DS IQ Wiring Diagram

datwell · 07-25-2017, 04:44 PM

I'm dealing with a 2002 DS IQ that isn't getting power to the controller. The sticky for diagrams doesn't contain one for the DS, Precedent but not DS. I know they are close. For reference, the cart was totally submerged in water! I have replace the controller, the MCOR, bypassed the OBC and the key switch. Tomorrow I'll bypass the Run/Tow, for now it's Bud Time. Any help with the diagram, greatly appreciated.

NoleFan4Ever · 07-25-2017, 05:07 PM

CTD (Crash Test Dummy) may have one. PM him if he does not see this soon.

datwell · 07-25-2017, 05:27 PM

Thanks, will do

07-25-2017, 06:15 PM

DS IQ 2001 2002

click on image .. then click on photo for full size

uploaded the diagram in PDF for you to download

i use FOXIT pdf reader >>> https://www.foxitsoftware.com/pdf-reader/

btw ... lockman does have it in the diagrams post #10

datwell · 07-25-2017, 07:26 PM

Thank you, appreciate the clear pdf image. I saw #10 and it was for a Precedent, close but not quite. Thanks again, really appreciate the help. Cheers !

datwell · 07-26-2017, 02:39 PM

The diagram was a HUGE help, Apparently when I disconnected the 15 pin plug from the bad controller, I neglected to pull the main negative and the pin arched as the plug was removed. Bottom line, #9 pin is burned and doesn't make contact with the new alltrax controller and that is the power source! My question, does anyone have a process to remove the burned pin and insert a new pin???

07-26-2017, 03:12 PM

You Tube

datwell · 07-26-2017, 04:22 PM

Unfortunately, the 15 pin connector doesn't look like the one in the video, wish it did. I have attached a picture that will hopefully give you a better idea of what I'm working with...

Sergio · 07-26-2017, 04:51 PM

The Curtis Controllers 16-pin connectors are Molex Mini-Fit Jr. Part: 39-01-2165 and uses type 5556 terminals.

They have a small barb in each side of the pin that needs to be pressed in before the pin will slide back by pulling on the wire.

The Molex extraction tool looks like this:

If You have a staple gun, you can use a single staple and bent it with a pair of needle nose pliers so it has a shape similar to the tool.

Socket (female):

http://www.mouser.com/ProductDetail/...LYpd9UGAwNY%3d

16-pin housing:

http://www.mouser.com/ProductDetail/...gPG6S4gpRU0%3d

datwell · 07-26-2017, 04:58 PM

Excellent, I will start staple bending tomorrow. Appreciate all your help.

07-25-2017, 04:44 PM	#1
datwell Not Yet Wild Join Date: Mar 2011 Posts: 44	DS IQ Wiring Diagram I'm dealing with a 2002 DS IQ that isn't getting power to the controller. The sticky for diagrams doesn't contain one for the DS, Precedent but not DS. I know they are close. For reference, the cart was totally submerged in water! I have replace the controller, the MCOR, bypassed the OBC and the key switch. Tomorrow I'll bypass the Run/Tow, for now it's Bud Time. Any help with the diagram, greatly appreciated.
datwell Not Yet Wild Join Date: Mar 2011 Posts: 44

07-25-2017, 05:07 PM	#2
NoleFan4Ever MOD of all BS! Join Date: Sep 2011 Location: Florida Posts: 17,477	Re: DS IQ Wiring Diagram CTD (Crash Test Dummy) may have one. PM him if he does not see this soon.

07-25-2017, 05:27 PM	#3
datwell Not Yet Wild Join Date: Mar 2011 Posts: 44	Re: DS IQ Wiring Diagram Thanks, will do
datwell Not Yet Wild Join Date: Mar 2011 Posts: 44

07-25-2017, 07:26 PM	#5
datwell Not Yet Wild Join Date: Mar 2011 Posts: 44	Re: DS IQ Wiring Diagram Thank you, appreciate the clear pdf image. I saw #10 and it was for a Precedent, close but not quite. Thanks again, really appreciate the help. Cheers !
datwell Not Yet Wild Join Date: Mar 2011 Posts: 44

07-26-2017, 02:39 PM	#6
datwell Not Yet Wild Join Date: Mar 2011 Posts: 44	Re: DS IQ Wiring Diagram The diagram was a HUGE help, Apparently when I disconnected the 15 pin plug from the bad controller, I neglected to pull the main negative and the pin arched as the plug was removed. Bottom line, #9 pin is burned and doesn't make contact with the new alltrax controller and that is the power source! My question, does anyone have a process to remove the burned pin and insert a new pin???
datwell Not Yet Wild Join Date: Mar 2011 Posts: 44

Today
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07-26-2017, 04:51 PM	#9
Sergio Gone Wild Join Date: Sep 2012 Location: Charlotte, NC Posts: 9,329	Re: DS IQ Wiring Diagram The Curtis Controllers 16-pin connectors are Molex Mini-Fit Jr. Part: 39-01-2165 and uses type 5556 terminals. They have a small barb in each side of the pin that needs to be pressed in before the pin will slide back by pulling on the wire. The Molex extraction tool looks like this: If You have a staple gun, you can use a single staple and bent it with a pair of needle nose pliers so it has a shape similar to the tool. Socket (female): http://www.mouser.com/ProductDetail/...LYpd9UGAwNY%3d 16-pin housing: http://www.mouser.com/ProductDetail/...gPG6S4gpRU0%3d Last edited by Sergio; 07-26-2017 at 05:51 PM.. Reason: Added link to parts

07-26-2017, 04:58 PM	#10
datwell Not Yet Wild Join Date: Mar 2011 Posts: 44	Re: DS IQ Wiring Diagram Excellent, I will start staple bending tomorrow. Appreciate all your help.
datwell Not Yet Wild Join Date: Mar 2011 Posts: 44

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