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Electric Club Car Electric DS, and Precedent golf cars |
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11-01-2017, 10:18 AM | #1 |
never finished
Join Date: Oct 2016
Location: northeast ohio
Posts: 539
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99 ds weekend rebuild
started with works worn out cart. main complaint was the rear seat broke of the cart. as they like to move many girls around(i've seen up to 7 on the cart) the boss said fix it.
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11-01-2017, 10:21 AM | #2 |
never finished
Join Date: Oct 2016
Location: northeast ohio
Posts: 539
|
Re: 99 ds weekend rebuild
got cart all apart and started to unbolt leaf springs. i forgot that i had cut the eyes off a spair set of springs and slid them in to make a "2 spring pack".
new 3 spring heavy duty springs went in. 20171028_174009.jpg |
11-01-2017, 10:24 AM | #3 |
never finished
Join Date: Oct 2016
Location: northeast ohio
Posts: 539
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Re: 99 ds weekend rebuild
spray painted a used set of body parts i had laying around. 3 cans total. not great but good enough for work.
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11-01-2017, 10:27 AM | #4 |
never finished
Join Date: Oct 2016
Location: northeast ohio
Posts: 539
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Re: 99 ds weekend rebuild
as long as everything was apart also adressed poor speed and a growling sound from rear. growl was a bad motor bearing. poor speed was... dont know. put in another controler i had laying around and works good now, so i guess that was it.
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11-01-2017, 10:33 AM | #5 |
never finished
Join Date: Oct 2016
Location: northeast ohio
Posts: 539
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Re: 99 ds weekend rebuild
finally pics befor giving back to work. top is a piece of 3/8" 4'x8' plastic trim board from lumber yard. about $75 and some poprivits. new front seat as mice had chewed away half the padding. and the new back flip seat. total about $600 and 5ish hours. to bad i can't expens report the beer
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11-01-2017, 11:10 AM | #6 |
Gone Wild
Join Date: Oct 2016
Location: Dundee quebec
Posts: 3,190
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Re: 99 ds weekend rebuild
Holy Crap!!! Was the paint even dry???!! You started at 9:18 and finished at 9:33 this morning and even had time for beer! A cart shop would go broke if they charged your actual hours [minutes!] on a job if you were the mechanic! Talk about a "git 'er dunnnne" work ethic.
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11-01-2017, 01:53 PM | #7 |
MOD of all BS!
Join Date: Sep 2011
Location: Florida
Posts: 17,477
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Re: 99 ds weekend rebuild
Looks really good.....
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11-01-2017, 09:40 PM | #8 |
never finished
Join Date: Oct 2016
Location: northeast ohio
Posts: 539
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Re: 99 ds weekend rebuild
Saved all the picks form Friday and Saturday, then posted when I could. Took about 4 hours (less in the dang front leaf spring bolts hadn't fought me). Thanks though.
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11-01-2017, 10:07 PM | #9 |
Gone Wild
Join Date: Oct 2016
Location: Dundee quebec
Posts: 3,190
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Re: 99 ds weekend rebuild
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05-17-2018, 02:43 PM | #10 |
never finished
Join Date: Oct 2016
Location: northeast ohio
Posts: 539
|
Re: 99 ds weekend rebuild
so i just saw the girls on the cart. i think there getting the moneys worth out of the heavy duty springs. only 6 here, was told ther was eight on it yesterday.
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