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02-09-2018, 06:58 PM
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#1 |
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Not Yet Wild
Join Date: Sep 2014
Posts: 18
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forward/reverse lever
we have an 03 club car 48v. the forward/reverse lever and the 4 wires that go to the motor get really hot. the motor is fine and not hot, and neither are the wired on the motor side. then it has this odor that smells sweet and acidic sort of. only the forward/reverse lever and about 10 inches of the wires to the motor is hot to touch. what could be causing this? and is it possible to use a forward/reverse switch from an 01 club car 48v in its place?
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02-09-2018, 07:15 PM
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#2 |
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Happy Carting
 Join Date: Dec 2007
Location: Southern California
Posts: 73,419
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Re: forward/reverse lever
Hi - Can you post a pic of the F&R that is getting hot?
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02-09-2018, 07:29 PM
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#3 |
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Not Yet Wild
Join Date: Sep 2014
Posts: 18
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Re: forward/reverse lever
this is the best I could get
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02-09-2018, 08:10 PM
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#4 |
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Happy Carting
Join Date: Dec 2007
Location: Southern California
Posts: 73,419
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Re: forward/reverse lever
So okay, lets ID this cart. It is a series drive cart. What are the first 2 digits in the serial number?
Looks like an original F&R switch - time to upgrade to heavy duty |
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02-12-2018, 12:19 PM
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#5 |
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Not Yet Wild
Join Date: Sep 2014
Posts: 18
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Re: forward/reverse lever
this is the pic of the serial number, sorry for the delay, I was off all weekend
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02-14-2018, 08:15 PM
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#6 |
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Not Yet Wild
Join Date: Sep 2014
Posts: 18
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Re: forward/reverse lever
the cart does not go forward now, could the lever be bad and causing the bad smell?
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02-14-2018, 08:22 PM
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#7 |
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Happy Carting
Join Date: Dec 2007
Location: Southern California
Posts: 73,419
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Re: forward/reverse lever
Absolutely. More correctly the contacts are melting within the switch. Like I said get a HD switch. Our switch is more heavy duty than the rest for this cart... search CC92F
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03-29-2018, 10:37 AM
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#8 |
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Getting Wild
Join Date: Jan 2010
Posts: 100
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Re: forward/reverse lever
@ Scottyb Are the studs/bolts on the CC92F the original CC sizes or larger ? I'm replacing cables on an 03 DS that's been having problems and noticed the rear of the F/R switch has some signs of arching so I will be replacing it. I'm in the process of making the cables and wanted to put the correct end on them.
Thanks Michael |
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