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Unread 09-08-2018, 11:32 AM   #21
Not Yet Wild
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Default Re: Early 80s DS new electronics 48v conversion

I like newer better and also the 25-30mph. I think the controller is already missing off this. If you see anything sense let me know. I can take more pictures if needed.
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Unread 09-08-2018, 11:48 AM   #22
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Default Re: Early 80s DS new electronics 48v conversion

Look under the cover and see if the controller is there. Is the wiring harness complete and in good shape?


Club Car DS driverís club #59
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Unread 09-08-2018, 11:52 AM   #23
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Default Re: Early 80s DS new electronics 48v conversion

I’ll check when I get back home. Pretty sure controller is gone already.
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Unread 09-08-2018, 12:00 PM   #24
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Default Re: Early 80s DS new electronics 48v conversion

Hopefully itís not a flood cart.


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Unread 09-08-2018, 12:20 PM   #25
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Default Re: Early 80s DS new electronics 48v conversion

Hadn’t thought about that.
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Unread 09-08-2018, 01:45 PM   #26
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Default Re: Early 80s DS new electronics 48v conversion

It should be pretty obvious. Check the harness connectors and look for corrosion.

Around here if a motor and controller are both either missing or bad, it almost guarantees it was flooded with salt water.

But up there may be different


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Unread 09-08-2018, 04:13 PM   #27
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Default Re: Early 80s DS new electronics 48v conversion

Doesnít look flooded but these wire were cut.
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Unread 09-08-2018, 05:17 PM   #28
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Default Re: Early 80s DS new electronics 48v conversion

Looks like the controller is gone and they cut the controller 16 pin harness plug out.

New IQ harnesses are in the $150 range. A new harness will rewire pretty much the whole thing and then you just pick out a nice high amp controller, solenoid, and a motor upgrade.
There are plenty of controller options that would not require a new harness plug. You would just need a wire diagram to identify each wire so it can be correctly connected to a new controller.

Check the fluid in that rear axle for water and for sparkles/metal flakes, and spin the input shaft by hand to feel for play or roughness in the bearings.
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Unread 09-08-2018, 05:31 PM   #29
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Default Re: Early 80s DS new electronics 48v conversion

Quote:
Originally Posted by ChunkyChewbacca View Post
Doesnít look flooded but these wire were cut.


What a terrible way to remove the controller plug. You will need a new harness.


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Unread 09-08-2018, 06:16 PM   #30
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Default Re: Early 80s DS new electronics 48v conversion

http://www.buggiesunlimited.com/golf-cart//39000
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