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04-17-2009, 11:14 AM | #1 |
Not Yet Wild
Join Date: Apr 2009
Location: South Georgia
Posts: 22
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'91 CC Trouble shooting
I have had this cart since'94. It was on a course that flooded and was completely underwater. I cleaaned everything, even the motor windings when I got the cart. I have broken the cart down once more since the initial purchase.
I was sick the past year and was unable to use the cart, but it was needing batteries before I got sick. I just added batteries and some new cables (I made with lugs). Hooked everything up... and I get nothing... I have check continuity across all the battery cables. Also checked voltage. I have checked the wiring schematics several times, Everything looks in place and I get continuity across all the cables. What do I do now? |
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04-17-2009, 11:38 AM | #2 |
Gone Wild
Join Date: Jun 2008
Location: Texas Hill Country
Posts: 397
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Re: '91 CC Trouble shooting
eelcram,
I'm sure the experts will be coming along soon to help, but can you give more info on 36V? resistor style? I ask cause I have a 91' 36V CC that I have been working on for the last 4 years and I have some knowledge.. and will try to help. |
04-17-2009, 11:41 AM | #3 |
Not Yet Wild
Join Date: Apr 2009
Location: South Georgia
Posts: 22
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Re: '91 CC Trouble shooting
36V, 5 resistors
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04-17-2009, 11:45 AM | #4 |
Gone Wild
Join Date: Jun 2008
Location: Texas Hill Country
Posts: 397
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Re: '91 CC Trouble shooting
With the key off, do you hear a click when you slowly step on the peddle?
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04-17-2009, 12:26 PM | #5 |
Gone Wild
Join Date: Jun 2008
Location: Texas Hill Country
Posts: 397
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Re: '91 CC Trouble shooting
These carts have 3 seperate circuits that make the vehicle operate. The first one is the Control Circuit which will allow the solenoid to close (click) if everything is working. Even if the key is off and the F/R switch is in nuetral.
Good place to start and then I can follow the troubleshooting guide from there. |
04-17-2009, 01:05 PM | #6 |
Not Yet Wild
Join Date: Apr 2009
Location: South Georgia
Posts: 22
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Re: '91 CC Trouble shooting
NO click when the switch is off.... no click with it on either...
I do not think it was a click more than some ype of contact noise, but I did hear something in the wiper assembly |
04-17-2009, 01:16 PM | #7 |
Gone Wild
Join Date: Jun 2008
Location: Texas Hill Country
Posts: 397
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Re: '91 CC Trouble shooting
Your solenoid is not engaging. Probably something simple that is not connected, or could be a bad solenoid.
What is you voltage across your battery pack? Wires to key switch tight and connected at both ends good? Make sure that your F/R Anti-arcing micro switch is connected as well. We can test the whole circuit of the cart without disconnecting anything. I will right it up and send it if you would like? Can do it with the control circuit first, then the power circuit. |
04-17-2009, 01:25 PM | #8 |
Not Yet Wild
Join Date: Apr 2009
Location: South Georgia
Posts: 22
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Re: '91 CC Trouble shooting
I have not put the charger on the cart, yet! Waiting to make sure the cart runs...
The voltage across the pack is 36.8. Key switch is good. I had already shecked it and just checked it again.. Micro switch is connected as well. I will go check everything again..... |
04-17-2009, 02:10 PM | #9 |
Not Yet Wild
Join Date: Apr 2009
Location: South Georgia
Posts: 22
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Re: '91 CC Trouble shooting
Alrighty...
No charge or continuity across the solenoid... no clicks... zippo! Switch checked ok. micro switch at F/R checks ok micro switch in wiper assembly checks ok all wires and cables show continuity (ok) |
04-17-2009, 02:11 PM | #10 |
Gone Wild
Join Date: Jun 2008
Location: Texas Hill Country
Posts: 397
|
Re: '91 CC Trouble shooting
Assuming the solenoid is good something must not be connected. 36.8V is pretty low but should still give you enough juice to make it move.
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