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Unread 07-08-2019, 07:54 PM   #51
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Default Re: Connecting Problem

First that wiring diagram you posted is for 6 volt batteries.
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Unread 07-08-2019, 08:02 PM   #52
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Default Re: Connecting Problem

This is how Iíve done all of my DS carts. I make my own 4ga cables and use about 20-24Ē less cable than the stock setup by re-arranging them this way.




And before anyone gives me flack for it... The small wires are for a Single 14w LED headlight. It only draws about 0.75 amps when itís on (checked it with my ammeter to be sure). I have those on almost all of my carts. They only tend to get used about 2-3 hours in a night and theyíre only used about 4 months out of the year. I have had no issue with having such a low draw connected to only two batteries. Itís minuscule compared to a full Head and tail light set.
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Unread 07-08-2019, 08:24 PM   #53
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Default Re: Connecting Problem

I appreciate the feedback. That's how I learn on here.

I found a CC DS 48V wiring diagram and I rearranged my entire pack to match the diagram. I hope this looks better. (Again, the black charge cable is still off till I'm done working on it).

I've got 49.2 volts on the pack, but that's because I haven't been able to charge my batteries yet.

I've also got 49 volts from the +solenoid and -controller. If I read right, that should be the proper voltage reading. So I'm assuming I have the pack wired properly.

I'm trying lol

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Unread 07-08-2019, 08:53 PM   #54
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Default Re: Connecting Problem

Did you intentionally not connect the + and - charging connections?
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Unread 07-08-2019, 09:05 PM   #55
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Default Re: Connecting Problem

Got a new DC receptacle ordered. Be here tomorrow hopefully. That's why my negative is still off

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Unread 07-12-2019, 07:04 PM   #56
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Default Re: Connecting Problem

Installed the new DC receptacle today. No change. Charger still faults out and turns off. Lester is going to send me a new charger. Process of elimination. I appreciate them offering a new replacement. Good customer service. Hopefully that solves my problem.

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Unread 07-12-2019, 09:10 PM   #57
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Default Re: Connecting Problem

Quote:
That's why my negative is still off
You know it also requires a positive connection. I don't see one in the picture.
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Unread 07-13-2019, 08:12 AM   #58
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Default Re: Connecting Problem

Not a current picture. Just installed the new DC wiring harness yesterday. + to positive on number 1 battery, - to pack negative on number 6 battery. Still won't charge

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