11-19-2019, 07:39 PM | #1 |
Not Yet Wild
Join Date: Nov 2019
Posts: 8
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96 DS won’t move
Hello all. Purchased my first cart a ‘96 48v DS project. Been sitting and batteries were out of the cart and low. Charged batteries and all are holding slightly over 8v. Key switch on i hear the mcor click with a push of gas pedal in forward but no movement. In reverse I hear warning buzzer but still no movement pushing the pedal. Looking at solenoid (there is only one) I think I’m missing a wire. Of the 4 terminals (two large stud and two small spade) the spade terminal on the left has no wire. The right terminal has a yellow wire plugged up. What’s missing? I’m looking at diagrams in stickies but still confused.
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11-19-2019, 08:39 PM | #2 |
Gone Insane
Join Date: Oct 2016
Location: Richmond, VA
Posts: 14,214
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Re: 96 DS won’t move
Find the correct diagram. Seems like you are missing the 48 v positive activation wire.
Depending on what you have, check for a black/white wire coming from the FNR micro switch. |
11-19-2019, 09:20 PM | #3 |
Not Yet Wild
Join Date: Nov 2019
Posts: 8
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Re: 96 DS won’t move
Looking at the diagram versus my cart here's what I have. The black/white wire from the the FNR switch is tied to the small red wire that comes from spade terminal #1 on the controller. The diagram shows the red wire going from controller terminal #1 to one termial of the solenoid and the black/white wire going to the other. They are spliced together and there is a yellow wire going to the solenoid that I'm trying to figure out where it comes from.
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11-19-2019, 09:25 PM | #4 |
Gone Insane
Join Date: Oct 2016
Location: Richmond, VA
Posts: 14,214
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Re: 96 DS won’t move
That yellow is probably coming from the OBC. (Unless it has been bypassed then it probably goes to B- on the controller or pack -)
The MCOR did not come out until 2001. Are you sure you have one? Tell us more about that cart. 1996 could have several different drive systems/motors. |
11-19-2019, 09:27 PM | #5 |
Gone Insane
Join Date: Oct 2016
Location: Richmond, VA
Posts: 14,214
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Re: 96 DS won’t move
Look at the last diagram in the "Club Car Stickies" wiring diagram sticky. Is that what you have?
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11-19-2019, 09:28 PM | #6 |
Not Yet Wild
Join Date: Nov 2019
Posts: 8
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Re: 96 DS won’t move
Just figured out the small yellow wire comes from the OBC and is going to the right spade terminal on the solenoid.
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11-19-2019, 09:36 PM | #7 |
Gone Insane
Join Date: Oct 2016
Location: Richmond, VA
Posts: 14,214
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Re: 96 DS won’t move
OK. The solenoid has 2 small terminals and 2 large. Forget about left and right, let's call them large and small. One small side should have that small yellow wire. Did you look at the diagram I told you about?
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11-19-2019, 09:40 PM | #8 |
Not Yet Wild
Join Date: Nov 2019
Posts: 8
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Re: 96 DS won’t move
I did look at the diagram. From it I take the yellow should go to one termial and the white/black & red should go to the other. I'm going to try it now.
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11-19-2019, 09:41 PM | #9 |
Gone Insane
Join Date: Oct 2016
Location: Richmond, VA
Posts: 14,214
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Re: 96 DS won’t move
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11-19-2019, 09:42 PM | #10 |
Gone Insane
Join Date: Oct 2016
Location: Richmond, VA
Posts: 14,214
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Re: 96 DS won’t move
Jack the rear up off the ground if you have never run it.
Never know what might happen. |
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