99 cc skips throughout powerband

white rice · 09-28-2009, 11:28 AM

99 cc 48v. i replaced motor and controller a few months back. the old motor started skipping and eventually quit. so i got a reworked motor and new 500 amp controller that looks like a stock one that has been reproggrammed. setup was as smooth as silk at first, but now it is skipping again, and making a little bit of a rough noise. any ideas? batteries are new and fully charged.

GLEEMO · 09-29-2009, 08:53 AM

Is this a DS single solenoid cart, no Regen breaking ?
When U upgraded controlled did you also upgrade the Solenoid ?
Sounds like it could be in the potentiometer being flaky ?
Do you see hour wiring diagram in the stickies ?
http://www.buggiesgonewild.com/electric-club-car/

white rice · 09-29-2009, 12:57 PM

it ia a regen 2 cart. 2 solenoids were on the cart but i removed the one on the left. i does have a new solenoid, but it is not a heavy duty. it ran great for a month, i just dont understand.

GLEEMO · 09-29-2009, 01:29 PM

check the pot box, make sure is is going smoothly from 5k ohms down to 0.

crash12888 · 09-29-2009, 03:18 PM

When you say "skips", is it an electrical on and off skip or a mechanical skip like the motor splines or collar is worn?
Axle hub if mechanical?
Just throwing it out there.

white rice · 09-29-2009, 03:44 PM

feels like an electrical skip. i do not know much about carts but i have a v-glide and have been told if it was bad that it would most likely be at a certian throttle position rather than the whole pedal. it doesnt seem like a hub or anything like that. it started very lightly and is slowly getting worse if that helps. i think it is the motor, but i dont know how to tell for sure or what to look at if i take it off. just strange cause the motor is new

GLEEMO · 09-29-2009, 09:00 PM

Read this
http://www.buggiesgonewild.com/elect...ed-vglide.html

white rice · 09-30-2009, 07:31 AM

thats about all thats not new on the cart, so maybe i should replace it. it also felt last night like it may not be getting all the power. when floored, it seemed like it had less torque? maybe v-glide is smoked and i am not getting all my pedal. any more suggestions? your input is appreciated

crash12888 · 09-30-2009, 08:14 AM

Have you done an ohms test on the potentiometer yet?

GLEEMO · 09-30-2009, 10:34 AM

well as OX did you can rebuild , pain in the A55 but will save $$

09-28-2009, 11:28 AM	#1
white rice Gone Wild Join Date: Apr 2009 Location: Tifton, GA Posts: 165	99 cc skips throughout powerband 99 cc 48v. i replaced motor and controller a few months back. the old motor started skipping and eventually quit. so i got a reworked motor and new 500 amp controller that looks like a stock one that has been reproggrammed. setup was as smooth as silk at first, but now it is skipping again, and making a little bit of a rough noise. any ideas? batteries are new and fully charged.

09-29-2009, 08:53 AM	#2
GLEEMO just leave me alone Join Date: Aug 2008 Location: Tennessee Posts: 5,643	Re: 99 cc skips throughout powerband Is this a DS single solenoid cart, no Regen breaking ? When U upgraded controlled did you also upgrade the Solenoid ? Sounds like it could be in the potentiometer being flaky ? Do you see hour wiring diagram in the stickies ? http://www.buggiesgonewild.com/electric-club-car/

09-29-2009, 12:57 PM	#3
white rice Gone Wild Join Date: Apr 2009 Location: Tifton, GA Posts: 165	Re: 99 cc skips throughout powerband it ia a regen 2 cart. 2 solenoids were on the cart but i removed the one on the left. i does have a new solenoid, but it is not a heavy duty. it ran great for a month, i just dont understand.

09-29-2009, 01:29 PM	#4
GLEEMO just leave me alone Join Date: Aug 2008 Location: Tennessee Posts: 5,643	Re: 99 cc skips throughout powerband check the pot box, make sure is is going smoothly from 5k ohms down to 0.

09-29-2009, 03:18 PM	#5
crash12888 Gone Crazy Join Date: Jan 2007 Location: Chesterfield, Va Posts: 6,021	Re: 99 cc skips throughout powerband When you say "skips", is it an electrical on and off skip or a mechanical skip like the motor splines or collar is worn? Axle hub if mechanical? Just throwing it out there.

Today
BGW	Sponsored Links __________________ This advertising will not be shown in this way to registered members. Register your free account today and become a member on Buggies Gone Wild Golf Cart Forum

09-29-2009, 03:44 PM	#6
white rice Gone Wild Join Date: Apr 2009 Location: Tifton, GA Posts: 165	Re: 99 cc skips throughout powerband feels like an electrical skip. i do not know much about carts but i have a v-glide and have been told if it was bad that it would most likely be at a certian throttle position rather than the whole pedal. it doesnt seem like a hub or anything like that. it started very lightly and is slowly getting worse if that helps. i think it is the motor, but i dont know how to tell for sure or what to look at if i take it off. just strange cause the motor is new

09-29-2009, 09:00 PM	#7
GLEEMO just leave me alone Join Date: Aug 2008 Location: Tennessee Posts: 5,643	Re: 99 cc skips throughout powerband Read this http://www.buggiesgonewild.com/elect...ed-vglide.html

09-30-2009, 07:31 AM	#8
white rice Gone Wild Join Date: Apr 2009 Location: Tifton, GA Posts: 165	Re: 99 cc skips throughout powerband thats about all thats not new on the cart, so maybe i should replace it. it also felt last night like it may not be getting all the power. when floored, it seemed like it had less torque? maybe v-glide is smoked and i am not getting all my pedal. any more suggestions? your input is appreciated

09-30-2009, 08:14 AM	#9
crash12888 Gone Crazy Join Date: Jan 2007 Location: Chesterfield, Va Posts: 6,021	Re: 99 cc skips throughout powerband Have you done an ohms test on the potentiometer yet?

09-30-2009, 10:34 AM	#10
GLEEMO just leave me alone Join Date: Aug 2008 Location: Tennessee Posts: 5,643	Re: 99 cc skips throughout powerband well as OX did you can rebuild , pain in the A55 but will save $$