2001 Club Car "Regen" GE Controller Upgrade

jearley35purdue · 10-31-2009, 12:13 PM

Hi All
I think I fried my controller on my 2001 Regen Club Car. It's a GE Controller p/n IC 3645SH4D222C2, 48V 220amp. The (1) ring Terminal (green wire I think) that goes from the right side of my controller to the motor looks like it blew up and burnt at the controller. I'm hoping that it didn't damage the motor. I don't know what happened, the solenoid clicks, but no go. I'm thinking it may have stayed full open sending a ton of current to the controller burning it up!

For fixing sake, I'm going to change the solenoid, and maybe upgrade my controller, and that's it. Before I do that I'd like any advice on how high in amperage you can go on a new controller from 220amps to something before you hurt your motor? I don't want a bad combination that costs me a motor in the future. I'd like maybe 400amps, but is this too much for the stock motor? Can you guys give me a range? I know I'll need to upgrade cable probably..

Any adivce will help!

cheapjeep2 · 10-31-2009, 05:00 PM

Hey Welcome to the forum, I have a 2001 "REGEN" as you do, I've upgarded the motor and a quite a bit. Here is an application guide from AllTrax and lots of additional information that will help you. Most put in 400 amp. I have upgraded welding cables through out and putting in DCX400PDPLUS.

Here are some shots of mine and some of the upgrades.
http://good-times.webshots.com/slide...69126026rWriOE

http://www.alltraxinc.com/files/Doc1...tion-Guide.pdf

http://www.alltraxinc.com/files/Doc1...ns-Learned.pdf

http://www.alltraxinc.com/files/DOC1...S-WIRE-DIA.pdf

http://www.alltraxinc.com/files/Doc1...tall-Guide.pdf

GLEEMO · 11-01-2009, 11:07 AM

Yep or just call the guys and tell them what U have now and where U want to go from here and they will advise http://www.alltraxinc.com/

AllTrax Technical Support & Ordering Information
Phone: 541-476-3565

Fax: 541-476-3566

10-31-2009, 12:13 PM	#1
jearley35purdue Not Yet Wild Join Date: Oct 2009 Posts: 9	2001 Club Car "Regen" GE Controller Upgrade Hi All I think I fried my controller on my 2001 Regen Club Car. It's a GE Controller p/n IC 3645SH4D222C2, 48V 220amp. The (1) ring Terminal (green wire I think) that goes from the right side of my controller to the motor looks like it blew up and burnt at the controller. I'm hoping that it didn't damage the motor. I don't know what happened, the solenoid clicks, but no go. I'm thinking it may have stayed full open sending a ton of current to the controller burning it up! For fixing sake, I'm going to change the solenoid, and maybe upgrade my controller, and that's it. Before I do that I'd like any advice on how high in amperage you can go on a new controller from 220amps to something before you hurt your motor? I don't want a bad combination that costs me a motor in the future. I'd like maybe 400amps, but is this too much for the stock motor? Can you guys give me a range? I know I'll need to upgrade cable probably.. Any adivce will help!

10-31-2009, 05:00 PM	#2
cheapjeep2 Gone Wild Join Date: Nov 2008 Location: Peachtree City, Georgia Posts: 1,546	Re: 2001 Club Car "Regen" GE Controller Upgrade Hey Welcome to the forum, I have a 2001 "REGEN" as you do, I've upgarded the motor and a quite a bit. Here is an application guide from AllTrax and lots of additional information that will help you. Most put in 400 amp. I have upgraded welding cables through out and putting in DCX400PDPLUS. Here are some shots of mine and some of the upgrades. http://good-times.webshots.com/slide...69126026rWriOE http://www.alltraxinc.com/files/Doc1...tion-Guide.pdf http://www.alltraxinc.com/files/Doc1...ns-Learned.pdf http://www.alltraxinc.com/files/DOC1...S-WIRE-DIA.pdf http://www.alltraxinc.com/files/Doc1...tall-Guide.pdf

11-01-2009, 11:07 AM	#3
GLEEMO just leave me alone Join Date: Aug 2008 Location: Tennessee Posts: 5,643	Re: 2001 Club Car "Regen" GE Controller Upgrade Yep or just call the guys and tell them what U have now and where U want to go from here and they will advise http://www.alltraxinc.com/ AllTrax Technical Support & Ordering Information Phone: 541-476-3565 Fax: 541-476-3566

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