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Unread 06-01-2010, 07:34 PM   #1
Not Yet Wild
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Default 48v 2000.5 DS CC - Engine Cables

I have replaced all my old ratty battery cables with #4 wires and was looking to replace the remaining cables to the engine as well.

Based on the wiring diagram there appears to be a number of #6 wires in the system. How may of these need to be replaced to ensure proper flow to the engine?

Do all the #6 wires running to the directional switch, solenoid and OBC (not sure if that can be replaced by iteself.) need to be replaced?

2000.5 Powerdrive 48v with Multi-Step potentiometer.
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Unread 06-02-2010, 05:38 PM   #2
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Default Re: 48v 2000.5 DS CC - Engine Cables

Yes, anything that is currently #6 needs to be replaced with #4... Make sure you replace the wire running through the OBC, and DO NOT DRILL IT TO MAKE IT LARGER. There's a sensor in the OBC that senses voltage to control the charging system. If the wire doesn't run through it, it won't charge. If you can't get the #4 wire to go through it, leave the #6 one there, hooked up, and just run an additional #4 wire around the OBC to the same locations as the current #6 wire.
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