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Unread 06-13-2010, 07:21 PM   #1
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Default 97 CC Rear end noise

I suspect that I am having the same problem as jkeczan. Clicking sound when driving. I looking for a service manual for the rear end.
97 CC DS 48 Volt. SER.# A9716-568206

Paul
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Unread 06-13-2010, 07:57 PM   #2
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Default Re: 97 CC Rear end noise

When was last time you check differential oil? Should be full up to bottom of fill-check plug. Check with our sponsors for available service manual. Sorry nothing on line avaiable that I know of for Club Car?
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Unread 06-13-2010, 08:20 PM   #3
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Default Re: 97 CC Rear end noise

That was the first thing I checked was the oil. I added some, pretty tough to get the oil in there.

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Unread 06-13-2010, 08:52 PM   #4
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Default Re: 97 CC Rear end noise

Sounds like motor spline noise... Pull the motor off and replace the nylon guide-ring.
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Unread 06-13-2010, 09:02 PM   #5
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Default Re: 97 CC Rear end noise

someone i work with mentioned that nylon ring too. do you think i need the manual for that?

Thanks,
Paul
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Unread 06-13-2010, 09:11 PM   #6
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Default Re: 97 CC Rear end noise

if you plan on doing your own maintence and repairs than the manual is the 1st tool you buy you,ll never regret it..................................
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Unread 06-13-2010, 09:54 PM   #7
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Default Re: 97 CC Rear end noise

I also have the same problem with my 99 club car. motor was replaced (by used one ) twice. each time the noise stopped for a while but started over again.

What type of oil goes in the differential ?

I am also planning to change the guide ring any special instruction needed to do this myself ?
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Unread 06-13-2010, 10:16 PM   #8
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Default Re: 97 CC Rear end noise

Quote:
Originally Posted by Pre-1898 View Post
I also have the same problem with my 99 club car. motor was replaced (by used one ) twice. each time the noise stopped for a while but started over again.

What type of oil goes in the differential ?

I am also planning to change the guide ring any special instruction needed to do this myself ?
On a 99 you should have a solid shaft motor (no guide-ring) You'll need a "Motor Centering Kit" It consists of washers, springs, and a bushing. It keeps constant pressure on the splines and keeps them from rattling. Very inexpensive and very easy to install.
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Unread 06-13-2010, 11:01 PM   #9
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Default Re: 97 CC Rear end noise

Quote:
Originally Posted by TahoeDawgZ71 View Post
On a 99 you should have a solid shaft motor (no guide-ring) You'll need a "Motor Centering Kit" It consists of washers, springs, and a bushing. It keeps constant pressure on the splines and keeps them from rattling. Very inexpensive and very easy to install.
Can you please let me know if there is any supplier here who would ship that kit to me in Canada ?
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Unread 06-14-2010, 04:16 AM   #10
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Default Re: 97 CC Rear end noise

Having trouble finding a manual with differential rebuild. I have the complete electrical manual, downloaded from here. I checked 2 sponsors so far and now I am waiting on local CC Company.

Paul
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