lifted club cars - lifted ezgo
Home FAQDonate Who's Online
Go Back   Buggies Gone Wild Golf Cart Forum > Golf Cart Repair and Troubleshooting > Electric Club Car
Electric Club Car Electric DS, and Precedent golf cars



Post New Thread  Reply
 
Thread Tools Display Modes
Old 07-20-2010, 10:26 PM   #1
rabbitreborn
Gone Wild
 
rabbitreborn's Avatar
E-Z-GO
 
Join Date: Jun 2010
Location: Central Florida
Posts: 2,757
Default Converting to (8) 6 volt batteries

Anyone know if there is a kit for doing this? I am in the middle of doing this to a cart that I decided to rebuild at the shop and was wondering if I just made a foolish move in having my welder pattern a "bolt on" kit for converting a cart?

Here's what I have done so far (please remember that this cart will have a whole new powerplant but I did have him pattern it in a way that an end user could retain all the stock electronics):
Attached Images
File Type: jpg 100_0372.jpg (88.2 KB, 47 views)
File Type: jpg 100_0373.jpg (94.1 KB, 39 views)
File Type: jpg 100_0374.jpg (92.0 KB, 38 views)
File Type: jpg 100_0375.jpg (96.9 KB, 52 views)
File Type: jpg 100_0376.jpg (96.7 KB, 51 views)
rabbitreborn is offline   Reply With Quote
Alt Today
BGW

Golf car forum Sponsored Links

__________________
This advertising will not be shown in this way to registered members.
Register your free account today and become a member on Buggies Gone Wild Golf Cart Forum
   
Old 07-20-2010, 10:30 PM   #2
rabbitreborn
Gone Wild
 
rabbitreborn's Avatar
E-Z-GO
 
Join Date: Jun 2010
Location: Central Florida
Posts: 2,757
Default Re: Converting to (8) 6 volt batteries

more pics:
Attached Images
File Type: jpg 100_0377.jpg (89.3 KB, 46 views)
File Type: jpg 100_0378.jpg (82.8 KB, 42 views)
File Type: jpg 100_0379.jpg (92.1 KB, 43 views)
File Type: jpg 100_0380.jpg (66.5 KB, 42 views)
File Type: jpg 100_0381.jpg (75.5 KB, 39 views)
rabbitreborn is offline   Reply With Quote
Old 07-20-2010, 10:32 PM   #3
rabbitreborn
Gone Wild
 
rabbitreborn's Avatar
E-Z-GO
 
Join Date: Jun 2010
Location: Central Florida
Posts: 2,757
Default Re: Converting to (8) 6 volt batteries

still more:
Attached Images
File Type: jpg 100_0382.jpg (88.9 KB, 39 views)
File Type: jpg 100_0383.jpg (104.8 KB, 50 views)
File Type: jpg 100_0384.jpg (90.1 KB, 50 views)
rabbitreborn is offline   Reply With Quote
Old 07-20-2010, 10:57 PM   #4
shadowman
The Last Moja Morani
 
shadowman's Avatar
Club Car
 
Join Date: Jan 2007
Location: jumping from cart to cart
Posts: 8,975
Default Re: Converting to (8) 6 volt batteries

rabbit i,m not sure about this so if thats the case someone will either add to or point out my error so i,m thinking about this and as far as i can tell if your only converting batteries i would think if the batterty tray isn,t interchangable you can buy a new tray and install it and than just add batteries and mix......................lol hold the ice....................kiddin but if you just cables the batteries just like normal 8 volt system that should do it right? i can,t see anything else that would have to be done? am i wrong? if so someone jump in...........biggest thing i think is getting your main pos. and neg. cables hooked up to the right batteries to charge the system right, it might not be a bad idea to put a inline fuse on the 10 gage red charger wire just for safety sakes other than that it should be good...........................
shadowman is offline   Reply With Quote
Old 07-20-2010, 11:09 PM   #5
scottyb
Happy Carting
 
scottyb's Avatar
E-Z-GO
 
Join Date: Dec 2007
Location: Southern California
Posts: 73,356
Default Re: Converting to (8) 6 volt batteries

That looks great...... no kit that i have seen .... I did see a conversion for 2 extra in the middle but it was not as nice as yours
scottyb is offline   Reply With Quote
Old 07-20-2010, 11:18 PM   #6
shadowman
The Last Moja Morani
 
shadowman's Avatar
Club Car
 
Join Date: Jan 2007
Location: jumping from cart to cart
Posts: 8,975
Default Re: Converting to (8) 6 volt batteries

Quote:
Originally Posted by scottyb View Post
That looks great...... no kit that i have seen .... I did see a conversion for 2 extra in the middle but it was not as nice as yours



i wanted to add that and got off track.......looks like its going to be sweet..................
shadowman is offline   Reply With Quote
Old 07-20-2010, 11:30 PM   #7
rabbitreborn
Gone Wild
 
rabbitreborn's Avatar
E-Z-GO
 
Join Date: Jun 2010
Location: Central Florida
Posts: 2,757
Default Re: Converting to (8) 6 volt batteries

well so far I have had to cut the brake bracket in the front (it gets rebolted to the tab that is sticking out down below), cut out the cross member located at the rear of the center set of batteries, remove the controller mount plate (If I was leaving the stock electronics in place, I would have rehung it using some "tabs" that come with the kit at an angle towards the motor area.) and drill a total of 6 holes (4 for the rack itself and 2 for the brake hanger).

The only issues I have run into so far is the Brake hanger looks like it could be tempermental to bolt into place and I forsee someone having an issue with watering the rear 2 batteries (easily fixed by installing a battery fill system on the cart).

The wiring for main pos and neg should be able to remain in the original locations (although I plan for this cart to be custom so I am not wiring them there in this case. I have already fabricated a new battery hold down for the center 4 batteries to prevent them from sliding around (Will require 2 more holes to be drilled).

I'm trying to set this up as a DIY kit for people, but to be honest, fabrication isn't my stong suit. The welder and i are working out the kinks as we go so there will be more updates as time progresses.

The one thing that REALLY concerns me is that I have no idea how the OBC in a "stock" car will react. As far as I can tell, it shouldn't effect it at all, but I don't know enough about the OBC to know for certain.
rabbitreborn is offline   Reply With Quote
Old 07-20-2010, 11:32 PM   #8
rabbitreborn
Gone Wild
 
rabbitreborn's Avatar
E-Z-GO
 
Join Date: Jun 2010
Location: Central Florida
Posts: 2,757
Default Re: Converting to (8) 6 volt batteries

Thanks for the encouragement guys..... I love doing new things, and this has been on my mind for quite a while now....
rabbitreborn is offline   Reply With Quote
Old 07-21-2010, 08:26 AM   #9
shadowman
The Last Moja Morani
 
shadowman's Avatar
Club Car
 
Join Date: Jan 2007
Location: jumping from cart to cart
Posts: 8,975
Default Re: Converting to (8) 6 volt batteries

rabbit you should be fine with the OBC i think as long as it senses 48 volts there shouldn,t be a problem.............................
shadowman is offline   Reply With Quote
Old 07-21-2010, 08:45 AM   #10
scottyb
Happy Carting
 
scottyb's Avatar
E-Z-GO
 
Join Date: Dec 2007
Location: Southern California
Posts: 73,356
Default Re: Converting to (8) 6 volt batteries

On a frame up build like this I would use a Lester 48v charger and toss the OBC as far out into the lake as I could
scottyb is offline   Reply With Quote
Reply
Go Back   Buggies Gone Wild Golf Cart Forum > Golf Cart Repair and Troubleshooting > Electric Club Car


Thread Tools
Display Modes


Similar Threads
Thread Forum
Converting to 48 volt - charger ? Electric Club Car
Converting from 4-12V to 6-8V Batteries Electric Club Car
converting from 36 to 48 volt Electric EZGO
Converting 36 to 48 volt? Electric golf carts
Converting over to 48 volt system??? Electric EZGO


All times are GMT -5. The time now is 09:29 AM.


Club Car Electric | EZGO Electric | Lifted Golf Carts | Gas EZGO | Used Golf Carts and Parts

Powered by vBulletin® Version 3.8.9
Copyright ©2000 - 2024, vBulletin Solutions, Inc.
This Website and forum is the property of Buggiesgonewild.com. No material may be taken or duplicated in part or full without prior written consent of the owners of buggiesgonewild.com. © 2006-2017 Buggiesgonewild.com. All rights reserved.