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Unread 05-01-2012, 06:27 AM   #11
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Default Re: 02 ds main dropout fault code

i had a 2008 IQ system cart and i used IQDM to check what is the problem and it shows MAIN WELDED drop out and no power at all ....anybody can help me on these problem i appreciate it.......thanks.
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Unread 08-12-2014, 10:07 AM   #12
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Default Re: 02 ds main dropout fault code

anyone have any update to this?? have a 08 prec that has "main welded" code and goes into limp mode we changed solenoid and still same problem exist?? kinda stumped here. thanks in advance
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Unread 08-12-2014, 10:44 AM   #13
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Default Re: 02 ds main dropout fault code

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Originally Posted by GEVJOE View Post
anyone have any update to this?? have a 08 prec that has "main welded" code and goes into limp mode we changed solenoid and still same problem exist?? kinda stumped here. thanks in advance
. . . when controller detects main solenoid contacts are welded closed, it kicks out the "main welded" code thus putting cart into "limp mode" . . . this is a normal controller reaction . . . you replaced the solenoid, but did you clear the fault in the controller which may still be causing the limp mode? . . . just a thought . . not sure if that is your issue or not . . .
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Unread 08-12-2014, 11:00 AM   #14
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Default Re: 02 ds main dropout fault code

yes code was cleared thanks
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Unread 08-12-2014, 11:05 AM   #15
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Default Re: 02 ds main dropout fault code

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Originally Posted by GEVJOE View Post
yes code was cleared thanks
. . . no new fault codes and still in limp mode?
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Unread 08-12-2014, 01:19 PM   #16
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Default Re: 02 ds main dropout fault code

yes goes into limp mode if the "main welded" code kicks on in current but clears with key off/on and not in history but current and sometimes if throttle is pushed fast no code sets and cart runs ok. seems more if throttle is slowly depressed. thanks again
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Unread 08-12-2014, 01:33 PM   #17
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Default Re: 02 ds main dropout fault code

Check the diode in series with the tow/run switch, it may have failed in the closed position.
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Unread 08-14-2014, 12:43 AM   #18
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Default Re: 02 ds main dropout fault code

What can cause the diode to fail? Diode keeps failing.
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Unread 08-14-2014, 07:55 AM   #19
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Default Re: 02 ds main dropout fault code

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What can cause the diode to fail? Diode keeps failing.
. . depends on what you were doing to your cart before the diode started failing . . .
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Unread 08-15-2014, 12:41 AM   #20
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Default Re: 02 ds main dropout fault code

That's how I got the cart (and probably why it was so cheap) so basically starting from scratch as far as troubleshooting goes.
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