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Unread 03-09-2011, 09:55 PM   #1
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Default Club Car Project

Hey Guys I'm new to the forum and have taken on a new project. Thought you guys may want to check it out and maybe have a hand in it along the way. I bought me a 96 club car 36v with 2 year old batteries for $900. Since then I have ordered me a 6" super sport A-Arm lift and a set of 22" safari tires on 8" offset wheels (should be in on Friday). I have taken most everything off of it and begun the process of giving it a camo paint job. I started this project on monday and here are some pics of my progress so far.

p.s. I am well aware that putting this stuff on this type of cart will affect the performance. That's where you guys come in. I want to pimp this thing out and make it bad to the bone.













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Unread 03-10-2011, 10:53 AM   #2
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Default Re: Club Car Project

Looks like U are getting a good start.
The bad news is it is 36 Volt.
Upgrade everything to 48 Volt except the motor and U'll have a screaming daemon !

PS : nice shop
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Unread 03-10-2011, 03:08 PM   #3
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Default Re: Club Car Project

WOW thats a different front bumper? Did you make it?
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Unread 03-10-2011, 04:04 PM   #4
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Default Re: Club Car Project

That brush gaurd is really different,Are you planning on pushing out stuck dump trucks with it?
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Unread 03-10-2011, 04:10 PM   #5
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Default Re: Club Car Project

I upgraded the bumpers on my Rhino, so I took the old one and did a little chopping. I then took a piece of angle iron and welded it to the inside, Cut out a few holes and presto, New Brush guard. I like it for now and saved $150.
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Unread 03-10-2011, 04:13 PM   #6
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Default Re: Club Car Project

Looks good sofar
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Unread 03-13-2011, 08:20 PM   #7
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Default Re: Club Car Project

Spent like 5 hours painting on this thing Friday night with my brother. Got the lift in on Saturday and really didn't feel like messing with the cart anymore this weekend. Gonna tackle it again on Tuesday and get the lift on.
I'm starting to think about the 48v conversion. I just want to add 2 more 6v somewhere. I've heard about some folks doing it in the fender wells, I think? Anyone have some pics of that? If that's too big a pain I'm just gonna stick them where the bags go.
From what I've gathered on here by checking out endless posts is that I'm gonna need to put on a 500 amp controller, 400 HD Solenoid, Upgraded F&R, and a PB6 potentiometer. Did I leave anything out? Is all of this necessary? I'm just kinda learning as I go with this thing any input would be gladly appreciated.

Here are some more pics of the progress.

First Camo Pattern

I really liked this pattern and almost just kept it this way
http://www.buggiesgonewild.com/membe...mo-pattern.jpg
Second camo pattern
[/I]
Final Camo pattern

Got the fender flares on it.

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Unread 03-13-2011, 08:30 PM   #8
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Default Re: Club Car Project

Looks great so far, keep the pics coming!
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Unread 03-13-2011, 08:31 PM   #9
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Default Re: Club Car Project

nice camo job carl !! one of the best home job's i've seen in a while, stuff realy turns out nice if people are willing to put a little time into things and it shows.
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Unread 03-17-2011, 08:48 PM   #10
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Default Re: Club Car Project

Okay guys heres an update on the cart. Got the lift kit on tuesday. Wednesday I painted all of the trim pieces and the roof. I am extremely pleased with the way it came out. Took some pics today. Let me know what you think.











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