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Unread 11-17-2011, 04:39 PM   #1
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Smile help with alltrax DCX install

trying to install Alltrax DCX nivel563 on my clubcar 48 volt golf cart impossible to get the model number off the ID tag on cart but after talking to the guy at buggies unlimited and answering some questions he determined it to be a 8 to 2002 re-gen model and sent me this alltrax controller but looking at it it looks nothing like the original that came out. The thing that worries me the most is the original had two big lugs on each end this one has all the lugs plugs and everything on one end of the unit. It also only has three big lugs so i was it came with some new wires and stuff was wondering if anyone had any pics of this install web links or anything that might help me get this thing in or if it will even work any help greatly appreciated thanks
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Unread 11-17-2011, 05:07 PM   #2
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Cool Re: help with alltrax DCX install

CONTROLLER, 300 AMP PD PLUS

Product Description
Cross Reference & Other Info
Alltrax, 24-48 volt 300 amp (DCX300PDPLUS) PDP regen programmable solid state speed controller. 5K-0 input with harness. For Club Car electric 1996-99 48-volt PDP. Not available from OEM
Manufacturer & Part Number
ALLTRAX DCX300PDPLUS
FOREPAR 6-253A-PDPLUS
CART PARTS CPDCX300PDPLUS
Item #: 563 Availability: In Stock Price: $576.00 Quantity:


This is what you should have got if you got a nivel 563. Do you know if your cart has a IQ system? Do you have any pics of your old controller? Can you get a date off the motor(might narrow it down a little closer).

What was the reason for the controller change out?
Attached Images
File Type: jpg 563.jpg (28.9 KB, 2 views)
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Unread 11-17-2011, 06:31 PM   #3
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Default Re: help with alltrax DCX install

was your old controller black?.....................................
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Unread 11-17-2011, 06:57 PM   #4
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Default Re: help with alltrax DCX install

old controller was silver in color and about the same size as replacement 2 big lugs and wire harness plug on one end with two big lugs and two smaller lugs on the other end. I had no power coming out of old one and golfcart would not go got tester out and tracked it down to the controller so now trying to get new one hooked up.
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Unread 11-17-2011, 07:10 PM   #5
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Default Re: help with alltrax DCX install

Is it possible to post a pic of your old controller?
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Unread 11-17-2011, 07:27 PM   #6
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Default Re: help with alltrax DCX install

Pic of old vs new if you can.
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Unread 11-17-2011, 08:30 PM   #7
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Default Re: help with alltrax DCX install

lots of the new ones only have 3 lugs.......when you put the alltrax on theres a lug you don,t need to use you just have to connect 2 cables togather, the directions on installing it should be in with the controller...............and it tells you exactly what to do.......................................
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Unread 11-17-2011, 08:48 PM   #8
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Default Re: help with alltrax DCX install

FMI does anybody know of a 98-2000 CC controller which has big lugs on both ends? I pulled one out last week had lugs on one end...... just like all the rest I've seen but hey ~ I'm an ezgo guy
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Unread 11-17-2011, 08:49 PM   #9
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Default Re: help with alltrax DCX install

You have a PD PLUS Cart . It is also known as a REGEN 2. NO aftermarket controller is going to be a direct bolt in, you have to move some wires or replace them to make them fit. Mine was a 2001 PD Plus, I've replaced everything LONG ago and run a DCX 500 amp controller and a 400 amp solenoid with 2gauge wiring.

Follow this wiring diagram and information from Alltrax to install your controller.
http://www.alltraxinc.com/files/Doc1...tall-Guide.pdf
http://www.alltraxinc.com/files/DOC1...S-WIRE-DIA.pdf

And for reference here are pictures of the controller he has and some of my install.
Attached Images
File Type: jpg PDPLUS1.jpg (47.2 KB, 11 views)
File Type: jpg PDPLUS2.jpg (52.9 KB, 12 views)
File Type: jpg pdplus3.jpg (141.4 KB, 19 views)
File Type: jpg pdplus4.jpg (144.9 KB, 25 views)
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Unread 11-17-2011, 08:52 PM   #10
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Default Re: help with alltrax DCX install

Quote:
Originally Posted by cheapjeep2 View Post
You have a PD PLUS Cart . It is also know as a REGEN 2. NO aftermarket controller is going to be a direct bolt in, you have to move some wires or replace them to make them fit. Mine was a 2001 PD Plus, I've replaced everything LONG ago and run a DCX 500 amp controller and a 400 amp solenoid with 2gauge wiring.

Follow this wiring diagram and information from Alltrax to install your controller.
http://www.alltraxinc.com/files/Doc1...tall-Guide.pdf
http://www.alltraxinc.com/files/DOC1...S-WIRE-DIA.pdf

And for reference here are some pictures of my install...


Pic links don't work
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