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Electric Club Car Electric DS, and Precedent golf cars |
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02-29-2012, 08:20 PM | #1 |
Gone Wild
Join Date: Nov 2008
Location: Peachtree City, Georgia
Posts: 1,546
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DS Input shaft removal?
My manuals are not clear. I have what I believe is a bad bearing and need to pull the input shaft to replace the bearings... On the DS is there a snap ring like on EZGOs or does the trans-axle have to be pulled and do I have to seperate the trans-axle case to remove the input shart?
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02-29-2012, 09:13 PM | #2 |
revolutiongolfcars.com
Join Date: Mar 2010
Location: Golf Car Capital of The World... Augusta, Georgia
Posts: 10,224
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Re: DS Input shaft removal?
I'm assuming you are talking about the 2001 DS in your sig.. If so, you should have a Graziano rear end. If you do, here's the steps..
Put car in tow, Unhook main positive and negative battery posts. Lift the rear of the car and put it on jack stands. Remove passenger side U-Bolt and rear shackle bolts on the passenger side. Drop leaf spring down. Remove motor. Remove axle tube from center differential chunk. (This step isn't 100% necessary but makes for a MUCH easier re-installation when the job is complete) Remove all of the bolts around the outside edge of the differential case, don't forget the two that were previously hidden by the motor (On each side of the input shaft) Once those are out you may split the case in two pieces and leave the drivers side completely installed in the vehicle. Pull all of the gears out and change your bearings, Re-install everything and be sure to use RTV silicone on the case and the axle tube, add new oil. Drink a beer. |
02-29-2012, 09:28 PM | #3 | |
Gone Wild
Join Date: Nov 2008
Location: Peachtree City, Georgia
Posts: 1,546
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Re: DS Input shaft removal?
Quote:
Ugh, I was afraid of that... The sound I have is definitively not the motor and and is coming directly from the input shaft area, so it's got to be a bad bearing. It kinda of sounds like a clunk clunk clunk as it spins like a bearing has gone out. How long of a job is this going to take, a couple of hours? |
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02-29-2012, 10:47 PM | #4 |
revolutiongolfcars.com
Join Date: Mar 2010
Location: Golf Car Capital of The World... Augusta, Georgia
Posts: 10,224
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Re: DS Input shaft removal?
Yeah roughly 2 hours if you've never done it before
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03-01-2012, 09:14 PM | #5 |
72 volt torque monster
Join Date: Dec 2009
Location: Sorrento, FLA
Posts: 589
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Re: DS Input shaft removal?
It may be easier not to seperate the case while still installed on the passenger side axle tube.
go ahead and take the bolts out of the passenger side tube and pull the whole chunk out |
03-02-2012, 04:08 PM | #6 |
Gone Wild
Join Date: Nov 2008
Location: Peachtree City, Georgia
Posts: 1,546
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Thanks to the great help from TahoeDawg my problems were easily solved by a motor centering kit, no need to split the transaxle.
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03-02-2012, 05:50 PM | #7 |
revolutiongolfcars.com
Join Date: Mar 2010
Location: Golf Car Capital of The World... Augusta, Georgia
Posts: 10,224
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Re: DS Input shaft removal?
Told ya
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03-02-2012, 08:57 PM | #8 |
Gone Wild
Join Date: Nov 2008
Location: Peachtree City, Georgia
Posts: 1,546
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Re: DS Input shaft removal?
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03-02-2012, 10:30 PM | #9 |
revolutiongolfcars.com
Join Date: Mar 2010
Location: Golf Car Capital of The World... Augusta, Georgia
Posts: 10,224
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Re: DS Input shaft removal?
Oh that's lovely. There's two ways to fix that. Option A is to remove the body, Option B is to remove the plastic bagwell protector and go to town with a roto-zip or a dremel and cut about a 2" round hole to allow you to remove the bolt. Once you're done put the bagwell protector back in and you can't see the whole. I'm a fan of Option B.
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03-02-2012, 10:59 PM | #10 | |
Gone Wild
Join Date: Nov 2008
Location: Peachtree City, Georgia
Posts: 1,546
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Re: DS Input shaft removal?
Quote:
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