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Unread 04-04-2012, 06:41 PM   #31
Not Yet Wild
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Default Re: 2003 48 volt CC....installed 6-6volt batteries instead of 6-8 volt

TDAWG....had to take two pictures to make everything fit.....don't mind the date on the camera.....it is not set.....I just took these...thanks!!!
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Unread 04-05-2012, 05:43 PM   #32
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Default Re: 2003 48 volt CC....installed 6-6volt batteries instead of 6-8 volt

Does everything look correct in my pictures on post # 30 (page 3 of this thread)?
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Unread 04-05-2012, 09:46 PM   #33
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Default Re: 2003 48 volt CC....installed 6-6volt batteries instead of 6-8 volt

things look correct from pics
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Unread 04-05-2012, 09:52 PM   #34
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Default Re: 2003 48 volt CC....installed 6-6volt batteries instead of 6-8 volt

looking at the ser# your cart is a 02 not a 03
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Unread 04-06-2012, 08:34 AM   #35
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Default Re: 2003 48 volt CC....installed 6-6volt batteries instead of 6-8 volt

Everything looks wired correctly from what we can see in the pictures, although I am not a fan of the wire nut on the one connection, has no business being in a cart, save that for the house hold wiring, and the all of the battery cables look to be fairly old and some of the crimps do not look very good to me. I also notice that the positive lead coming from the charger port has a much bigger lug crimped on that it should be. IN my honest opinion before you do anything else, get some new properly crimped cables on all the batteries before continuing on.

Other than that if you have verified all of the micro switches on on the f/r switch are working ok then its coming down to either your F/R switch OR your controller.
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Unread 04-06-2012, 08:02 PM   #36
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Default Re: 2003 48 volt CC....installed 6-6volt batteries instead of 6-8 volt

Thanks cheapjeep2.....I will do what you suggest tomorrow....the wire nut is only on the headlights...but I will replace.....what you say makes sense on an all electric vehicle.....will let you know how it works....any tips on checking micro switches...f/r is engaging properly...anything else to look for?????
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Unread 04-06-2012, 08:04 PM   #37
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Default Re: 2003 48 volt CC....installed 6-6volt batteries instead of 6-8 volt

Thanks swampsat.....was not sure of the year....thanks for clarifying, may really help if other parts are needed!!!!!!!
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Unread 04-07-2012, 09:01 AM   #38
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Default Re: 2003 48 volt CC....installed 6-6volt batteries instead of 6-8 volt

Quote:
Originally Posted by jcoxsouthernforest View Post
Thanks cheapjeep2.....I will do what you suggest tomorrow....the wire nut is only on the headlights...but I will replace.....what you say makes sense on an all electric vehicle.....will let you know how it works....any tips on checking micro switches...f/r is engaging properly...anything else to look for?????
With the main POS lead off of batteries you can Ohm out the micro switch to make sure it is working with a DVM. Simply set meter to Ohms and put lead on com and either the Normally open side(NO) or Normally Closed(NC) of the micro switch. NO/NC depends on the micro switch some have both some do not and I believe the carts come with NO. Once you have the leads on both of those location click the rocker to make the micro switch you should hear a steady sound from the DVM.

DVM= Digital Volt Meter
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