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Unread 08-22-2012, 04:52 PM   #1
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Default club car wire harness help

ok i was going to change key ignition in my 03 cc ds iq 500 amp alltrax.the ignition is after market.i also have a dash.i didnt think anything about it and didnt unhook battery.i took nut off ignition it fell hit the frame and smoked the green ignition wire along with melting others touching it.im wondering if its even worth replacing or is the controller gonna be bad?and where and how much is the harness the ignition wires are in
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Unread 08-22-2012, 08:41 PM   #2
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Default Re: club car wire harness help

The harness is fairly pricy. You can get one from a site sponsor. I've seen this happen before, but only when a customer had an accessory grounded to the frame. There should be nothing hooked to the frame, therefore it shouldn't arc. What's causing the arc? That's the first problem that needs to be addressed.
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Unread 08-22-2012, 08:46 PM   #3
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Default Re: club car wire harness help

yes i had the 12v supply grounded to the frame.i can find harness anywhere on line
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Unread 08-22-2012, 08:49 PM   #4
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Default Re: club car wire harness help

Not good. That definitely caused your issue. However, there's good news. In my experience when this has happened, it doesn't damage the controller. The last one I did, I ended up taking all the wire loom off of the harness and soldering in new wire.
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Unread 08-22-2012, 08:53 PM   #5
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Default Re: club car wire harness help

the harnes is out and loom off it appears it would be a pita to rewire burnt wires.
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Unread 08-22-2012, 10:09 PM   #6
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Default Re: club car wire harness help

I've done it several times. How long did it smolder before you pulled it off?
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Unread 08-24-2012, 05:35 PM   #7
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Default Re: club car wire harness help

its in a big knot now.there is atlest 6 wires that got to be changed.2 of them going in to a plug
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Unread 08-24-2012, 09:18 PM   #8
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Default Re: club car wire harness help

No biggie. I've built these things from scratch many times.
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Unread 08-24-2012, 10:37 PM   #9
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Default Re: club car wire harness help

not to be rude but i dont know you from adam how do i know i wont get took
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Unread 08-24-2012, 10:52 PM   #10
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Default Re: club car wire harness help

Quote:
Originally Posted by ritchey1989 View Post
not to be rude but i dont know you from adam how do i know i wont get took
David is a highly respected member and a top notch CC Technician... Not sure how he would be taking you...
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