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Unread 09-22-2012, 08:16 PM   #1
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Default Diagram doesn't match what's there?!

I'm replacing my switch and cables but I'm having a hard time because my carts wiring isn't matching with the diagram I have. I'm attaching a pic of the diagram and writing some examples of what is different. Any help would be great I planned on this not taking long and having the cart ready for the family cookout tomorrow at the lake.

Cable 3-Diagram shows from controller to bottom left of F&R switch....On the cart it goes from the controller to A1.

Cable 6-Diagram shows controller to A2....on the cart it goes to the F&R switch.

Cable 8- is on the left side of the F&R switch not the right like the diagram.

Cable 5- is on the right side of the F&R switch not the left side like the diagram.

Any help will be appreciated.
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File Type: jpg Wiring diagram.jpg (160.2 KB, 0 views)
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Unread 09-22-2012, 11:42 PM   #2
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Default Re: Diagram doesn't match what's there?!

I found this diagram and it matches how my cart is wired, but it looks like this would be a sepex according to the f&r switch. Mine is the toggle not the push button.



Not sure what to do because I don't want to wire this different than how it was wired in the past since I know it ran wired that way. Man this is frustrating!
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File Type: jpg 95-03 48V Wiring Diagram.jpg (64.0 KB, 0 views)
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Unread 09-23-2012, 12:19 AM   #3
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Default Re: Diagram doesn't match what's there?!

It will run either way, Replace your cables one at a time There are 13 cables in both diagrams... or follow the alltrax diagram. Your controller has 3 main or big blade terminals so you should be fine either way... you have a series cart if it matches either diagram... a pic of your controller would help if you have any doubts.

What year and voltage is your cart?
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Unread 09-23-2012, 11:29 AM   #4
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Default Re: Diagram doesn't match what's there?!

The cart is a 2001 48V. Here is the controller and motor. The controller says Curtis on the side, but I cant make out anything else. The motor says it is a 5.5 HP for 48V and is from Santiago Golf Cart Supply. Thanks for the help. Told you I could mess this up no matter how easy it is.
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File Type: jpg motor.jpg (102.4 KB, 0 views)
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Unread 09-23-2012, 11:47 AM   #5
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Default Re: Diagram doesn't match what's there?!

Quote:
Originally Posted by BAFireman84 View Post
The cart is a 2001 48V. Here is the controller and motor. The controller says Curtis on the side, but I cant make out anything else. The motor says it is a 5.5 HP for 48V and is from Santiago Golf Cart Supply. Thanks for the help. Told you I could mess this up no matter how easy it is.
Hmm, sounds like an upgraded motor. My 2001 48v was a 3.1 hp motor
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Unread 09-23-2012, 12:25 PM   #6
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Default Re: Diagram doesn't match what's there?!

On the F&R switch does it matter which one goes to S1 or S2? This is the only difference I see in the two diagrams I'm looking at now. Halfway done by the way. I'm getting there.
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Unread 09-24-2012, 09:41 PM   #7
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Default Re: Diagram doesn't match what's there?!

I finished the cables and switch on Sunday and even got to take it out to the lake to test out the new upgrades. I can say these items are thr real deal and if anything maybe a little under rated. It was a more than obvious difference from the old cables and F&R switch. Bravo Scottyb you've got another happy customer and just secured me as a customer for the rest of my upgrades.
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