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Old 03-25-2013, 10:30 AM   #1
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Default 48 volt CC no power to small terminals on solenoid

I'm not able to get any power to the small terminals on solenoid with pedal engaged. i recently upgraded to a 7119 motor/controler/solenoid/f&r/cables and after the install i'm stuck at this point. does the main negative wire (coming from battery) have to pass through the obc? the head on the new 4ga wire was to big so i ran it around instead of through. i know it sounds crazy but i've tried everything...
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Old 03-25-2013, 10:53 AM   #2
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Default Re: 48 volt CC no power to small terminals on solenoid

Running the big cable around the OBC should not effect the solenoid activation so long as the OBC is still operational. The OBC does supply the negative side of the activation circuit.
Check the solenoid when you press the gas, are you missing the + or the - side on the small terminals?
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File Type: jpg Resistor & Diode instruction01.jpg (230.6 KB, 0 views)
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Old 03-25-2013, 11:08 AM   #3
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Default Re: 48 volt CC no power to small terminals on solenoid

. . . and bypassing the OBC eliminates the computer's ability to monitor your battery usage . . .
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Old 03-25-2013, 11:31 AM   #4
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Default Re: 48 volt CC no power to small terminals on solenoid

i'm missing both... I dont get any sort of reading when the pedal is pushed. all i have is a red wire and a yellow wire. i noticed your drawing has both of those together being the positive with a blue and black being the negative. I don't have the blue and black wire - just a red and yellow? am i missing something?

the hd f&r switch is brand new so i doubt it's the microswitches

in reference to the obc - it is controlling the charger by kicking it on with the charger plugged into the wall and with the charger not plugged into the wall.

and thanks for your time and help on this. it is really appreciated. i have spent hours and hours trying different things and reading this forum.
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Old 03-25-2013, 11:43 AM   #5
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Default Re: 48 volt CC no power to small terminals on solenoid

2001 48v CC DS Series fyi
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Old 03-25-2013, 12:03 PM   #6
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Default Re: 48 volt CC no power to small terminals on solenoid

The picture is instructional - apply the theory not the colors.
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Old 03-25-2013, 02:00 PM   #7
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Default Re: 48 volt CC no power to small terminals on solenoid

Quote:
Originally Posted by jaylebanon View Post



in reference to the obc - it is controlling the charger by kicking it on with the charger plugged into the wall and with the charger not plugged into the wall.
. . . the OBC controls the charge cycle and when the charger is left attached to cart and plugged into wall for extended periods of time, the OBC will call for a charge cycle about every 2 weeks if cart has not been used . . . ScottyB sells a modification for your situation . . .

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Old 03-25-2013, 02:04 PM   #8
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Default Re: 48 volt CC no power to small terminals on solenoid

Shhhh ....... that's a secret.
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Old 03-26-2013, 10:05 AM   #9
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Default Re: 48 volt CC no power to small terminals on solenoid

Ok so i had the two white wires (one has a small black strip on it while the other is solid) backwards on the 1st and 3rd microswitch. once corrected power was given to the small terminals on the solenoid when the pedal was engaged and the wheels turned.

Once the snow clears here in ky ill give everyone a performance update on my 7119 amd motor/controller/hd f&r/solenoid/4ga cable upgrade...1200 package so i hope to see a big difference
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Old 03-26-2013, 10:13 AM   #10
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Default Re: 48 volt CC no power to small terminals on solenoid

Who makes that control?
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