lifted club cars - lifted ezgo
Home FAQDonate Who's Online
Go Back   Buggies Gone Wild Golf Cart Forum > Golf Cart Repair and Troubleshooting > Electric Club Car
Electric Club Car Electric DS, and Precedent golf cars



Post New Thread  Reply
Thread Tools Display Modes
Unread 08-26-2014, 08:55 AM   #11
Gone Wild
 
scooterman's Avatar
Club Car
 
Join Date: Jan 2014
Location: Lafayette, Louisiana
Posts: 1,641
Default Re: DPI Accusense charger and OBC bypass procedure

If someone can hand sketch the circuit I'll Draw it in cad and post it for everyone, it seems like the same question gets asked often.

It seems like if you eliminate the OBC, run the two black wires as described above, one for the charge outlet and the other for the solenoid, that is basically it correct? Will this work for all models?
scooterman is offline   Reply With Quote
Alt Today
BGW

Golf car forum Sponsored Links

__________________
This advertising will not be shown in this way to registered members.
Register your free account today and become a member on Buggies Gone Wild Golf Cart Forum
   
Unread 08-26-2014, 09:01 AM   #12
Gone Wild
 
teecro's Avatar
Club Car
 
Join Date: Jun 2014
Location: Sunset Bay, TN
Posts: 2,214
Default Re: DPI Accusense charger and OBC bypass procedure

Quote:
Originally Posted by scooterman View Post
If someone can hand sketch the circuit I'll Draw it in cad and post it for everyone, it seems like the same question gets asked often.
I've got no qualms about preforming the wiring I'm just curious if removing the OBC is the same with an Excel system as it is with an IQ other than color code?
teecro is offline   Reply With Quote
Unread 08-26-2014, 09:19 AM   #13
Dawg Gone Wild
 
TahoeDawgZ71's Avatar
Club Car
 
Join Date: Mar 2010
Location: Golf Car Capital of The World... Augusta, Georgia
Posts: 8,025
Default Re: DPI Accusense charger and OBC bypass procedure

Quote:
Originally Posted by teecro View Post
I'm considering getting one of these accusence chargers as my cart can and will sit for longer periods of time while I'm back at work on ship and/or during the winter months and I'd like to keep my new Crown batteries in top shelf shape for as long as I can. In removing the OBC on an Excel cart I'm guessing that I would require the same jumper for the solenoid except mine would carry a different color code according to the wiring diagram that I have.... Other than wiring the plug into the battery bay as described above in this thread there should be nothing else to it correct?

Also thinking about mounting the charger in the bag well and adding a retracting cord for plugging into the wall... What y'all say?
Bypass procedure for IQ and Excel cars is totally different than bypass procedure for series cars. You'll need to unplug the 6-pin connector from the OBC and jump the red wire to the blue wire on the car side of the harness... You may then re-route the #10 black from receptacle to main Battery negative. Grey control lead wire gets clipped at the receptacle. It's no longer used.

I for one, hate on-board chargers. I don't think a charger should have to go everywhere with the cart if it sleeps in the same place every night. Not to mention the extra vibration and dirt that it's exposed to.
TahoeDawgZ71 is offline   Reply With Quote
Unread 08-26-2014, 10:08 AM   #14
Gone Wild
 
scooterman's Avatar
Club Car
 
Join Date: Jan 2014
Location: Lafayette, Louisiana
Posts: 1,641
Default Re: DPI Accusense charger and OBC bypass procedure

Dave, it that the Light Blue wire, that is sending 48v to the controller? After looking at a few diagrams the colors vary.

I agree why would anyone want to make this so complicated, LOL
scooterman is offline   Reply With Quote
Unread 08-26-2014, 10:12 AM   #15
Gone Wild
 
teecro's Avatar
Club Car
 
Join Date: Jun 2014
Location: Sunset Bay, TN
Posts: 2,214
Default Re: DPI Accusense charger and OBC bypass procedure

Ok thanks for the wiring insite and opinions. You are right about the charger; I'll spend the money on the garage instead...
teecro is offline   Reply With Quote
Unread 08-26-2014, 01:23 PM   #16
Dawg Gone Wild
 
TahoeDawgZ71's Avatar
Club Car
 
Join Date: Mar 2010
Location: Golf Car Capital of The World... Augusta, Georgia
Posts: 8,025
Default Re: DPI Accusense charger and OBC bypass procedure

Quote:
Originally Posted by scooterman View Post
Dave, it that the Light Blue wire, that is sending 48v to the controller? After looking at a few diagrams the colors vary.

I agree why would anyone want to make this so complicated, LOL
I don't know if it's light or dark, but it's the only blue wire in the six pin OBC connector.
TahoeDawgZ71 is offline   Reply With Quote
Unread 08-26-2014, 06:31 PM   #17
Gone Wild
 
teecro's Avatar
Club Car
 
Join Date: Jun 2014
Location: Sunset Bay, TN
Posts: 2,214
Default Re: DPI Accusense charger and OBC bypass procedure

Quote:
Originally Posted by TahoeDawgZ71 View Post
I don't know if it's light or dark, but it's the only blue wire in the six pin OBC connector.
You are correct Dawg it is the only blue in the plug according to the drawing which I find to be lacking a bit in detail for the Excel cart as they just don't show all of the connections as they do in the IQ drawing...

Anyway thanks for chiming in as I hadn't thought out the on board charger idea very well. My reasoning was well intended as even thou shown my wife can manage to be outsmarted by the charge plug....
teecro is offline   Reply With Quote
Unread 08-26-2014, 07:38 PM   #18
Gone Wild
 
Sergio's Avatar
Club Car
 
Join Date: Sep 2012
Location: Charlotte, NC
Posts: 4,584
Default Re: DPI Accusense charger and OBC bypass procedure

This diagram may be better than the one You have...
Attached Images
File Type: jpg 2010_Excel_MCOR_small.jpg (558.8 KB, 0 views)
Sergio is online now   Reply With Quote
Unread 08-26-2014, 08:39 PM   #19
Dawg Gone Wild
 
TahoeDawgZ71's Avatar
Club Car
 
Join Date: Mar 2010
Location: Golf Car Capital of The World... Augusta, Georgia
Posts: 8,025
Default Re: DPI Accusense charger and OBC bypass procedure

Quote:
Originally Posted by Sergio View Post
This diagram may be better than the one You have...
To bypass OBC and make vehicle run, wire 6 needs to be looped to Wire 29.

To bypass OBC charge circuit and make vehicle charge, run a new 10 gauge black wire from negative post of charger receptacle to main negative battery post.
TahoeDawgZ71 is offline   Reply With Quote
Unread 08-31-2014, 08:37 AM   #20
Gone Wild
 
Join Date: Dec 2010
Posts: 352
Default Re: DPI Accusense charger and OBC bypass procedure

U the man Dawg
kantuckian is offline   Reply With Quote
Reply
Go Back   Buggies Gone Wild Golf Cart Forum > Golf Cart Repair and Troubleshooting > Electric Club Car


Thread Tools
Display Modes


Similar Threads
Thread Forum
powerdrive2 charger fuse bypass Electric Club Car
Procedure for connecting charger Electric Club Car
Correct charger procedure Garage and Workshop
OBC Bypass @ Charger Electric Club Car
Can I bypass OBC using aftermarket Charger Electric Club Car


All times are GMT -5. The time now is 12:44 PM.


Club Car Electric | EZGO Electric | Lifted Golf Carts | Gas EZGO | Used Golf Carts and Parts

Powered by vBulletin® Version 3.8.6
Copyright ©2000 - 2017, Jelsoft Enterprises Ltd.
Content Relevant URLs by vBSEO ©2011, Crawlability, Inc.