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Unread 09-05-2008, 07:52 AM   #1
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Default 1986 Clubcar wiring problem?????

I am new to golf carts I bought a 1986 Clubcar with no batteries I purchased new ones all 6. Can't get it to run right now it takes off in high big jerk any help would be appreciated.
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Unread 09-05-2008, 08:29 AM   #2
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Default Re: 1986 Clubcar wiring problem?????

Is your '86 a 5 solenoid cart? like this? http://www.buggiesgonewild.com/attac...e528185if2.jpg
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Unread 09-05-2008, 08:56 AM   #3
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Default Re: 1986 Clubcar wiring problem?????

Yes it has 5 of them I may have wired it wrong as I don't have the right diagram.
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Unread 09-05-2008, 09:10 AM   #4
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Default Re: 1986 Clubcar wiring problem?????

I got that diagram from the top of this section. There is another. Note that each one of the 4 solenoids controls a speed or gear if you will. So if you have only high gear?...
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Unread 09-05-2008, 09:15 AM   #5
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Default Re: 1986 Clubcar wiring problem?????

Thank you this is a great help to me. Where do the wires hook up on the end solenoid on the end without the cooling wire on it??
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Unread 09-05-2008, 10:15 AM   #6
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Default Re: 1986 Clubcar wiring problem?????

Took the wire off the end solenoid pass side and it still take off in high gear
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Unread 09-05-2008, 06:36 PM   #7
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Default Re: 1986 Clubcar wiring problem?????

Welcome to the forum GEORGE................
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Unread 09-05-2008, 06:55 PM   #8
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Default Re: 1986 Clubcar wiring problem?????

http://www.buggiesgonewild.com/attac...e528185if2.jpg
AND
http://www.buggiesgonewild.com/attac...6solenofh6.jpg
These are the wiring diagrams for your cart. Taking off in high gear tells me 2 things. One is the solenoid on the driver's side without a cooling wire (from here on called a resistor coil) works. It is the master to supply power to the big terminals for the others. And the solenoid farthest to the passenger side (High or 4th gear) also works....everything in between is not working. I shouldn't say everything. The solenoids and speed selection in between is not working. As you can see on the diagram there is a micro-switch for each solenoid. There are a # of reasons a solenoid does not appear to work, the micro switch has no power, the micro switch is defective, the solenoid has no power, the solenoid has no power......Does that make sense?
You need a voltmeter and patience to fix this cart...print the diagrams.
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Unread 09-06-2008, 06:04 AM   #9
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Default Re: 1986 Clubcar wiring problem?????

Great help. I had it wired wrong running now. Thank you so much George
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