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Unread 07-13-2013, 05:15 PM   #1
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Default 95 Club Car DS not charging

LOL, Im full of question and problems today guys...

This cart is a 95 Club car DS, 48v, new batteries, charger will not come on. I tried jumping from another cart incase it was just to dead but that is not the case. Charger is good because I tried it on another cart. But on this one, you hear it click but nothing happens. I took it for a 3 miles ride, motor starting getting loud and smells like burning. When I got back the motor would burn your hand. Now, will a bad motor hinder the cart from charging or do I have 2 problems here. Thanks Guys
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Unread 07-13-2013, 06:19 PM   #2
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Default Re: 95 Club Car DS not charging

well.... charger will not come on if batteries are too low
hot motor is not good .. will not effect charger
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Unread 07-13-2013, 06:27 PM   #3
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Default Re: 95 Club Car DS not charging

I don't think the batteries are too low, It still seems like it has plenty of power, They are reading about 8.4-8.6
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Unread 07-13-2013, 06:32 PM   #4
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Default Re: 95 Club Car DS not charging

8.6 x 6 = 51.6v is a fully charged battery pack .. charger would not come on then
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Unread 07-13-2013, 06:42 PM   #5
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Default Re: 95 Club Car DS not charging

Just checked again. All are 8.2-8.3 and total was 49.3???
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Unread 07-13-2013, 06:52 PM   #6
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Default Re: 95 Club Car DS not charging

should of come on .. try resetting OBC
Quote:
motor starting getting loud and smells like burning
that really seems like it burnt up
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Unread 07-13-2013, 07:03 PM   #7
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Default Re: 95 Club Car DS not charging

Resetting obc???
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Unread 07-13-2013, 07:06 PM   #8
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Default Re: 95 Club Car DS not charging

Quote:
Originally Posted by hollywood23113 View Post
Resetting obc???
Resetting the Club Car On board computer - reset the OBC

To reset the OBC the following must be done in this order:

If no Tow/Run Switch then skip that step

Key Switch to Off
Forward/Reverse to Neutral
Tow/Run Switch to Tow
Disconnect the Battery NEGATIVE () wire from the Battery Minus terminal on the battery pack.
Put the Tow/Run to Run
Forward/Reverse Switch to Reverse
Key Switch to On
Lock the throttle pedal down

The reverse buzzer will sound and go off in about 30 seconds.
Leave the cart like that for 5 min to cause the OBC to reset.

To reconnect the OBC back into the system:
Key Switch to Off
Forward/Reverse Switch to Neutral
Tow/Run switch to Tow
Reconnect the Batt wire to the battery minus
terminal on the battery pack.
Tow/Run switch to Run
Key Switch to ON
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Unread 07-13-2013, 07:12 PM   #9
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Default Re: 95 Club Car DS not charging

Okay this will take me and I will try it now
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Unread 07-13-2013, 07:32 PM   #10
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Default Re: 95 Club Car DS not charging

OK, I tried that, no good. Something is really wrong here. I know when you hook the battery back up they are going to arc a little, but this "pop" and spark was extreme. Im pretty sure the motor is going bad and Im gonna replace that Monday, but I don't know why it will not charge, like you said I didn't think that would affect it.
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