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Unread 07-26-2013, 04:59 PM   #11
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Default Re: 2004 Club Car DS 48v IQ. Help!

He inherited a 2012 and doesn't want this one taking up space
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Unread 07-26-2013, 05:00 PM   #12
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Default Re: 2004 Club Car DS 48v IQ. Help!

Quote:
Originally Posted by CCFanatic View Post
I know this is a stupid question but, is the programmer needed to test if the controller is bad? If not, how can you test it?
jack up the rear and jump the motor if all else is new and motor is good then its the controller

again you dont know unless you drive 4 hours
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Unread 07-26-2013, 05:02 PM   #13
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Default Re: 2004 Club Car DS 48v IQ. Help!

Exactly how do I jump the motor?
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Unread 07-26-2013, 05:26 PM   #14
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Default Re: 2004 Club Car DS 48v IQ. Help!

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Originally Posted by roady89 View Post
1. Connect S1 to A2
2. Connect 12 volt posistive from a battery charger to S2
3. Connect 12 volt negative from a battery charger to A1
4. Turn on charger, observe , then turn off charger.

If motor runs its ok.
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Unread 07-26-2013, 05:43 PM   #15
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Default Re: 2004 Club Car DS 48v IQ. Help!

How will know if the motor is good? While it is connected do I have to press the pedal, will it run automatically?
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Unread 07-26-2013, 05:55 PM   #16
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Default Re: 2004 Club Car DS 48v IQ. Help!

when you turn the charger on wheels will turn no need to push pedal
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Unread 07-26-2013, 06:15 PM   #17
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Default Re: 2004 Club Car DS 48v IQ. Help!

I had one more question regarding jumping the motor. Is the key in the ON or OFF position?
The under seat switch, TOW or RUN?
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Unread 07-26-2013, 06:36 PM   #18
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Default Re: 2004 Club Car DS 48v IQ. Help!

you are supplying direct power to the motor, so it does not matter if you have key on or tow switch in run
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Unread 07-26-2013, 07:26 PM   #19
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Default Re: 2004 Club Car DS 48v IQ. Help!

you can get a rebuild controller or have that one rebuilt for under 200.00 buy it.
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Unread 07-26-2013, 10:42 PM   #20
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Default Re: 2004 Club Car DS 48v IQ. Help!

Go buy it. That's a decent price. Push it on the trailer and diagnose it when you get home don't waste your time checking it there.
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