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Unread 10-03-2013, 03:37 PM   #11
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Default Re: 2003 CC DS 48v Not Charging (Lightning Strike)

Awesome thanks.

So i bypassed the OBC and still same thing no worky worky. :( I put wire in place of fuse and ran to back driver side battery (neg) just like photo below.





Still no clicks or hum from charger.... I think ill just buy a **** DPI charger from Scotty i guess.
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Unread 10-03-2013, 04:54 PM   #12
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Default Re: 2003 CC DS 48v Not Charging (Lightning Strike)

you should also check out the charger as described before buying a new one
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Unread 10-03-2013, 09:52 PM   #13
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Default Re: 2003 CC DS 48v Not Charging (Lightning Strike)

Quote:
Originally Posted by scottginfla View Post
you should also check out the charger as described before buying a new one
i did, i put in first post that i just replaced the relay and the rectifier with new. circuit breaker is bypassed.
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Unread 10-03-2013, 09:59 PM   #14
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Default Re: 2003 CC DS 48v Not Charging (Lightning Strike)

sorry, must have missed that
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Unread 10-03-2013, 10:04 PM   #15
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Default Re: 2003 CC DS 48v Not Charging (Lightning Strike)

Dont throw the charger away. Send it to me. I'll pay shipping.
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Unread 10-04-2013, 08:06 AM   #16
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Default Re: 2003 CC DS 48v Not Charging (Lightning Strike)

Thanks, I missed the other page.
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Unread 10-06-2013, 11:35 AM   #17
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Default Re: 2003 CC DS 48v Not Charging (Lightning Strike)

So concensus guys? I replaced the Rectifier and Relay in the charger. All fuses are good. I have reset OBC sev times. I even bypassed the OBC and charger stil won't charge. No Sound No Clicks, nada.

With all this info its got to be charger transformer right?
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Unread 10-06-2013, 04:52 PM   #18
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Default Re: 2003 CC DS 48v Not Charging (Lightning Strike)

Pull on the grey wire in the back of the receptacle on the cart and see if it's not broken internally. You'll get a relay click even with a bad transformer
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Unread 10-06-2013, 08:02 PM   #19
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Default Re: 2003 CC DS 48v Not Charging (Lightning Strike)

Hmm OK Tahoe ill try that. So weird I'm not getting a click then if its transformer. What else could lightning mess up?
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Unread 10-06-2013, 08:42 PM   #20
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Default Re: 2003 CC DS 48v Not Charging (Lightning Strike)

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Originally Posted by ClubCarDude View Post
Hmm OK Tahoe ill try that. So weird I'm not getting a click then if its transformer. What else could lightning mess up?
You need to start from the basics and figure out why you're not getting 48VDC to the charger relay. Pull the Blue wire and the red wire off of the relay. Insert probes from a multimeter into the ends of them and plug the DC cord into the cart. You should see full battery voltage within 2-10 seconds. If you don't, you've got a blown fuse, bad wire on the cart, or bad OBC.
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