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Unread 03-28-2014, 12:53 PM   #11
Not Yet Wild
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Default Re: Reassembling 1991 36V Club Car Getting Messy

First of all thank you both and I have answers to your questions.

This is exactly why I am frustrated...I can't find the answers or schematics.

My serial number is HA9144...I will upload new pics this evening.

IMG_0920.jpg

IMG_0918.jpg
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Unread 03-28-2014, 12:58 PM   #12
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Default Re: Reassembling 1991 36V Club Car Getting Messy

There is one solenoid. 3 micro switches mounted behind the fnr switch... I posted a picture of switches (they are rigged) I have replaced with new ones. That was a temporary fix for continuity check.
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Unread 03-28-2014, 02:37 PM   #13
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Default Re: Reassembling 1991 36V Club Car Getting Messy

89-03 36 volt electric club car wiring diagram with Solid State controller
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Unread 03-28-2014, 03:24 PM   #14
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Default Re: Reassembling 1991 36V Club Car Getting Messy

CTD, you are AWESOME! Any help on the wire colors? Are there typical issues this cart has?
Thanks again!
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Unread 03-28-2014, 03:52 PM   #15
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Default Re: Reassembling 1991 36V Club Car Getting Messy

Ah, the old solid state 36 volt cart. Typical issues with these include solenoids going bad and controllers going bad. Not too hard to replace either if they're bad, but the controller is gonna sting the wallet more. Once you get it wired up like CTD's diagram shows, if it still doesn't work post what its doing and we can walk you through the troubleshooting steps.
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Unread 03-28-2014, 04:34 PM   #16
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Default Re: Reassembling 1991 36V Club Car Getting Messy

Quote:
Originally Posted by tahochstetler View Post
Any help on the wire colors?
the stock colors are shown on diagram, but i never trust that, i just follow wires


added PDF file
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File Type: pdf cc36v.pdf (189.3 KB, 0 views)
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Unread 03-29-2014, 08:49 AM   #17
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Default Re: Reassembling 1991 36V Club Car Getting Messy

Wow CTD....that's amazing! I thought my Regen 1 was a rare bird - but this version of 36v....yikes! Who knew? Good work Batman!
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Unread 03-29-2014, 10:03 AM   #18
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Default Re: Reassembling 1991 36V Club Car Getting Messy

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Unread 03-30-2014, 12:35 AM   #19
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Default Re: Reassembling 1991 36V Club Car Getting Messy

Quote:
Originally Posted by joesam View Post
Wow CTD....that's amazing! I thought my Regen 1 was a rare bird - but this version of 36v....yikes! Who knew? Good work Batman!
This version is my favorite type of 36 volt CC, it's just like the early 48 volt controller carts except there's no failure prone OBC!
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Unread 03-31-2014, 08:59 AM   #20
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Default Re: Reassembling 1991 36V Club Car Getting Messy

Thank you all! So, you both are in agreement it is probably not the obc?
It could be a grounding issue with the motor as well. It is missing the proper insulator on one of the prongs to the motor. Maybe, it's grounding out...
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key switch, micro switches, rebuild electric motor, solenoid replaced, wiring problem?
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