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Unread 05-09-2014, 01:23 AM   #11
Not Yet Wild
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Default Re: 2002 CC DS Elec Rear end Noise

The serial # is AQ0238-203358 and the axle is made by Kawasaki...below are my pic links to some pictures of the motor and axle. I believe the speed sensor would be inside the covered box...m/f plug red blk grn wires coming from passenger side of motor. Hope this helps.

https://www.dropbox.com/s/78m2yt3wtf...509_003724.jpg
https://www.dropbox.com/s/4aayqhqvh2...509_003745.jpg
https://www.dropbox.com/s/kevsoaz8gx...509_003818.jpg
https://www.dropbox.com/s/ywbw32tta1...509_003827.jpg
https://www.dropbox.com/s/xw53luma57...509_003855.jpg
https://www.dropbox.com/s/tzqqcb924z...509_003935.jpg
https://www.dropbox.com/s/oc854yx2qc...509_013221.jpg
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Unread 05-09-2014, 12:58 PM   #12
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Default Re: 2002 CC DS Elec Rear end Noise

That is indeed a DS IQ car with an IQ Motor. But it's the first time I've ever seen one with a Kawasaki drive unit. It's possible that it was swapped into the vehicle from an older donor car. No worries though. It's a good unit and it's geared the same as the original. You'll never notice a difference.
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Unread 05-09-2014, 01:12 PM   #13
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Default Re: 2002 CC DS Elec Rear end Noise

Any clue on everyonce in awhile the motor kinda stops get beeping alarm? Then goes back to normal by letting off and on pedal?
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Unread 05-09-2014, 01:44 PM   #14
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Default Re: 2002 CC DS Elec Rear end Noise

Quote:
Originally Posted by george48051 View Post
Any clue on everyonce in awhile the motor kinda stops get beeping alarm? Then goes back to normal by letting off and on pedal?
I am thinking one of two things: either a failing speed sensor or solenoid dropout. I don't think the beeps happen with the solenoid dropout, though, so I would lean towards the speed sensor.
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Unread 05-09-2014, 04:15 PM   #15
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Default Re: 2002 CC DS Elec Rear end Noise

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Originally Posted by george48051 View Post
Any clue on everyonce in awhile the motor kinda stops get beeping alarm? Then goes back to normal by letting off and on pedal?
Part number 102355201 - IQ Dropout Harness. Order one. It's a very common problem with early IQ cars. Don't know the details as to why, but it works. It's about 3" long and plugs in behind the tow/run switch.
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Unread 05-09-2014, 06:08 PM   #16
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Default Re: 2002 CC DS Elec Rear end Noise

Ok just ordered the 102355201 - IQ Dropout Harness. Does anyone no the part number for the speed sensor and where to find the best price?
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Unread 05-09-2014, 06:22 PM   #17
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Default Re: 2002 CC DS Elec Rear end Noise

cart king >>> http://www.golfcartking.com/club-car...sor-p/9451.htm
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Unread 05-09-2014, 07:33 PM   #18
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Default Re: 2002 CC DS Elec Rear end Noise

Tahoe : Do you only use these drop out harnesses on certain year carts?

Only on IQ's? What about Excel's? Both Ds and precedents?
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Unread 05-09-2014, 09:13 PM   #19
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Default Re: 2002 CC DS Elec Rear end Noise

Thanks for all the help guys. I will post the results!
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Unread 05-09-2014, 09:48 PM   #20
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Default Re: 2002 CC DS Elec Rear end Noise

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Originally Posted by smokey tennis shoe View Post
tahoe : Do you only use these drop out harnesses on certain year carts?

Only on iq's? What about excel's? Both ds and precedents?
2002 - 2004 ds iq
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