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Unread 05-11-2014, 09:27 AM   #1
Not Yet Wild
 
Join Date: Apr 2014
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Default 84 DS Resistor Cart no clicking and no movement

this has the 5 solenoid with the red end control box

Motor tests good in both 12v & 36v

I know I am doing something simple wrong. I have all the schematics.

Brand new batteries showing 38.7 Volts

totally rebuilt controller box

brand new f/r switch

all new solenoids (5)

New key switch

I have to have something wired in correctly... I am a very experienced mech.

I followed this scottyb post to wire my F/R as the schematics aren't clear:

Assuming the big red cable is the battery main positive, my notes show it goes to the bottom lug on the passenger side. A buss bar may be connected between this bottom lug and the bottom lug on the drivers side for 36v F&R or - a battery cable can run from this lug to the + post on the 3rd battery netting 18v reverse.

The lug on the drivers side of the rotating cam is home for the motor A1 cable and the passenger side is the location for the passenger side of the resistor coils. (solenoids) The protruding bar on the passenger side is home to the motor S1 cable.


Here is the schematic I am wired to:

http://www.buggiesgonewild.com/attac...e528185if2.jpg


I have tripple checked all micros and all are working...

For some reason I do not understand why I am getting no power to the solenoid circuit? It's like outside of the F/R switch everything is dead...

HELP PLEASE

Thanx in advance

-=Fred=-
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Unread 05-11-2014, 09:40 AM   #2
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Default Re: 84 DS Resistor Cart no clicking and no movement

found this if it helps.....
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Unread 05-11-2014, 09:46 AM   #3
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Default Re: 84 DS Resistor Cart no clicking and no movement

Thank you I see yellow speed box wire is not where mine is I will try this this afternoon as I cannot do it this morning (mothers day) LOL

I have the yellow wire hooked to the battery 4 lug
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Unread 05-11-2014, 09:49 AM   #4
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Default Re: 84 DS Resistor Cart no clicking and no movement

found this to...so not sure....
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File Type: jpg 56421d1318856766-83-1-2cc-no-reverse-cc-f-r-84-94.jpg (42.9 KB, 0 views)
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Unread 05-11-2014, 09:58 AM   #5
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Default Re: 84 DS Resistor Cart no clicking and no movement

I know ScottyB has mucho experience and I have also seen Budule post... seems y'all have a ton of experience...

that is why I followed scooty's recomendation for the F/R switch hookup...

seems everyone does it differently. Don't understand why club car NEVER made it more clear.

I took tons of pics prior to dismantling but it was such a frayed rats nest of wires and never ran so ripped em all out and began aknew

lol

-=Fred=-
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Unread 05-11-2014, 11:05 AM   #6
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Default Re: 84 DS Resistor Cart no clicking and no movement

Others have said that the "buss bar" for full speed reverse gave them problems , although I've never tried it......
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Unread 05-11-2014, 01:27 PM   #7
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Default Re: 84 DS Resistor Cart no clicking and no movement

Here's a diagram that tells you every wire



Electric Club Car wiring diagrams
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Unread 05-11-2014, 04:33 PM   #8
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Default Re: 84 DS Resistor Cart no clicking and no movement

colors not confirmed yet


Last edited by crash test dummy; 05-11-2014 at 04:44 PM.. Reason: wrong diagram
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Unread 05-11-2014, 04:59 PM   #9
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Default Re: 84 DS Resistor Cart no clicking and no movement

Wow , color sure makes a difference......if I had the skills I would like to see one for the F/R switch like that as that's where most people seem to have a problem....
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Unread 05-11-2014, 05:17 PM   #10
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Default Re: 84 DS Resistor Cart no clicking and no movement

Is there a consensus on the wiring of the F/R switch? If so, which is it?

Thanx in advance

-=Fred=-
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