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Unread 06-09-2014, 07:49 PM   #11
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Default Re: Why is this wire burning my $$ up?

its a blocking diode and it's somewhere in the gray wire find it and check it, or find the two ends of the gray wire and put your meter on it one way on ohms and then flip the leads and check again.
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Unread 06-09-2014, 07:58 PM   #12
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Default Re: Why is this wire burning my $$ up?

Is this an undocumented diode? the schematic for the excel system does not show any diodes.
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Unread 06-09-2014, 08:37 PM   #13
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Default Re: Why is this wire burning my $$ up?

no Sergio it has a green card I'll try and find it again and post it.
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Unread 06-10-2014, 04:57 PM   #14
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Default Re: Why is this wire burning my $$ up?

I replaced the female pin in the connector and cleaned the male on the controller and still no love.I guess it's time for a new controller again .I will open the controller up and give it a look this time but why is this happening is beyond me .
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Unread 06-12-2014, 09:27 PM   #15
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Default Re: Why is this wire burning my $$ up?

I an picking up #3 controller tomorrow and will install saturday.With 10 hrs or less on cart since buying this cart at christmas .If this does not work longer than the last two will have A very expensive cart FOR SALE cheep.I will report back with results when I get it in .
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Unread 06-12-2014, 10:04 PM   #16
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Default Re: Why is this wire burning my $$ up?

If you haven't found the issue then don't put the new controller in. Pm scottyB for help or tahodog, you need to find the issue. What year is this cart, is there a schematic posted here that I can look at?
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Unread 06-13-2014, 04:06 PM   #17
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Default Re: Why is this wire burning my $$ up?

year 2010.This is as close a schematic as i found on this site.
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Unread 06-13-2014, 06:39 PM   #18
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Default Re: Why is this wire burning my $$ up?

What is the model number on the controller? I'm thinking you have the wrong controller in there.
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Unread 06-14-2014, 11:15 AM   #19
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Default Re: Why is this wire burning my $$ up?

Model # 1515-5201
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Unread 06-14-2014, 05:48 PM   #20
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Default Re: Why is this wire burning my $$ up?

That is a grey controller and from what I understand it is an Excell controller. I have a Curtis in my 2008.5 with the black controller it is IQ. Hummm.
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