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07-16-2014, 07:45 AM | #1 |
Getting Wild
Join Date: Jul 2014
Location: South Carolina
Posts: 111
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Potentiometer to MCOR4 conversion tips?
I recently acquired a 96 48v two seater, cart has been sitting for about 1 1/2 years. After replacing the batteries and battery cables, it appears the potentiometer has gone bad. 1/2 pedal or less acceleration works and anything beyond has no power to accelerate.
After being quoted a healthy amount for the repair to convert to MCOR, I've picked up the conversion kit at the local dealer with MCOR4. It has instructions, but I am hoping some of the experienced members here could share any tips, tools that might be especially helpful or other advice before I tackle this project. I will likely be doing it outside on a concrete slab with jack / stands instead of hauling the cart 1 hour each way (and having to rent/borrow a trailer). I'm fairly mechanically and electrically savvy with a garage full of tools, but access will be limited once I head to the beach! Ultimately I plan to bring it home this winter, but was hoping to get some use of it this summer before anything more major is completed. Thanks in advance. |
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07-16-2014, 07:58 AM | #2 |
Happy Carting
Join Date: Dec 2007
Location: Southern California
Posts: 73,406
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Re: Potentiometer to MCOR4 conversion tips?
Curious why you didn't just get a new potentiometer and make a straight swap. The original lasted nearly 20 years.
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07-17-2014, 09:36 PM | #3 |
Getting Wild
Join Date: Jul 2014
Location: South Carolina
Posts: 111
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Re: Potentiometer to MCOR4 conversion tips?
I originally had the same thought. As being the quickest and easiest option.
The only source to locate a replacement appeared to be ebay and not available from the dealer, although I didn't specially ask I they could get one. After explaining the issue multiple dealers, the second being my local club car both seemed to push this as the recommended fix. I bought the parts kit with MCOR4 for less than I could locate the potentiometer - $250 out the door. |
07-28-2014, 08:04 PM | #4 |
Getting Wild
Join Date: Jul 2014
Location: South Carolina
Posts: 111
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Re: Potentiometer to MCOR4 conversion tips?
UPDATE - I completed the conversion this weekend, pretty painless overall if mechanically and electrically inclined. Instructions were pretty good - step by step, just had to go slow and think thru it.
All in all cart is up and running again, and I saved a bundle doing it myself. Probably a 3 hour job if you've done it before. It took me 5-7 total since I had to span over two days and put away in between sessions. Save your bolts, you need to reuse all but one! A nice kit to be able to convert from 1996 to 201X. |
07-28-2014, 08:38 PM | #5 |
Gone Wild
Join Date: Sep 2012
Location: Chestermere, Alberta - Canada
Posts: 1,146
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Re: Potentiometer to MCOR4 conversion tips?
Hey, thanks for the info. My '96 Regen 1 is still running fine on the old potentiometer, but I've been wondering what I would do it if craters (they must have been a headache because CC went back to using V-Glides within a year or so of use).
I didn't realize there was a kit available - so I will lock that in my memory banks. Do you have a part#? |
07-30-2014, 07:09 PM | #6 | |
Getting Wild
Join Date: Jul 2014
Location: South Carolina
Posts: 111
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Re: Potentiometer to MCOR4 conversion tips?
Quote:
By Default it will come with an MCOR3 - the dealer was willing to swap the MCOR3 from the kit with an in-stock MCOR4. |
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07-31-2014, 04:40 PM | #7 |
Gone Wild
Join Date: Sep 2012
Location: Chestermere, Alberta - Canada
Posts: 1,146
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Re: Potentiometer to MCOR4 conversion tips?
Thanks - I've noted that part# on the inside cover of my maintenance manual - there if I need it!
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07-31-2014, 05:16 PM | #8 |
revolutiongolfcars.com
Join Date: Mar 2010
Location: Golf Car Capital of The World... Augusta, Georgia
Posts: 10,224
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Re: Potentiometer to MCOR4 conversion tips?
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07-31-2014, 06:11 PM | #9 |
Gone Wild
Join Date: Sep 2012
Location: Chestermere, Alberta - Canada
Posts: 1,146
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Re: Potentiometer to MCOR4 conversion tips?
Thx Tahoe!
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