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Unread 08-22-2014, 07:50 AM   #1
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Default Motor wiring

Hey guys I need some help. I'm new to golf carts and I bought a 1985 DS. The wiring was a mess and only 2 solenoids were working. I have replaced all of the solenoids and all of the wiring and the only area I'm having a problem with is the motor. At some point the motor was swapped for a newer 48 volt motor, and the orientation of A1 A2 S1 and S2 is not the same as the older motors, or at least not the same as the one in the wiring diagrams. Does anyone have a drawing or diagram that shows A1 A2 S1 and S2 orientation on the older motors?
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Unread 08-22-2014, 09:11 AM   #2
Epb
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Default Re: Motor wiring

If this link doesnt work go to the stickies. This should help you.
http://www.buggiesgonewild.com/attac...e528185if2.jpg
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Unread 08-22-2014, 09:39 AM   #3
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Default Re: Motor wiring

Thanks Epb, I have that one but it still doesn't designate which stud is which, ie A1, A2, S1 and S2. I've been through the stickies and can't find it anywhere.
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Unread 08-22-2014, 09:56 AM   #4
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Default Re: Motor wiring

When i expanded the pic it looked like a1 a2 s2 s1 going from bottom to top cable 21 is solenoid to a2 and cable 20 is - batt 6 to s2.. sorry if this still doesnt help your issue.
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Unread 08-22-2014, 10:11 AM   #5
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Default Re: Motor wiring

Thanks, I'll give that a try. When I expand it gets too distorted too read.
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Unread 08-22-2014, 10:20 AM   #6
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Default Re: Motor wiring

From the top of the motor, A1, S2, A2, S1
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Unread 08-22-2014, 10:31 AM   #7
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Default Re: Motor wiring

I think i read the distortion correctly but i found this pic that shows something different and easier to see.
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File Type: jpg CCrevswitch.jpg (120.5 KB, 0 views)
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Unread 08-22-2014, 10:33 AM   #8
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Default Re: Motor wiring

Thanks cc. U posted while i was attempting to load pic.
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Unread 08-25-2014, 08:03 AM   #9
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Default Re: Motor wiring

I finally finished up my wiring, and checked everything out. I turned on the key, switched to fwd, pushed the pedal and all I got was solenoid clicks. Then I switched it to rev and fire flew out of the switch, but I pressed on and pushed the pedal and it moved in rev. I started looking at the wiring trying to figure out where the problem is and smoke starts rolling out of the motor! I quickly unhooked the battery. Any ideas?
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Unread 08-25-2014, 08:12 AM   #10
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Default Re: Motor wiring

Quote:
Originally Posted by gangofjames View Post
I finally finished up my wiring, and checked everything out. I turned on the key, switched to fwd, pushed the pedal and all I got was solenoid clicks. Then I switched it to rev and fire flew out of the switch, but I pressed on and pushed the pedal and it moved in rev. I started looking at the wiring trying to figure out where the problem is and smoke starts rolling out of the motor! I quickly unhooked the battery. Any ideas?
. . you will have to disconnect and test motor first to make sure you did not totally fry it . . .
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